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Lead Manufacturing Process Engineer

2 months ago

Baltimore, Maryland, United States Northrop Grumman Full time


At Northrop Grumman, our workforce is presented with remarkable opportunities to engage in groundbreaking systems that significantly influence lives globally, both now and in the future.

Our innovative and creative spirit has positioned us at the forefront of numerous technological milestones in our nation's journey - from pioneering transatlantic flights to stealth technology and lunar landings.

We seek individuals with audacious ideas, determination, and a spirit of innovation to collaborate in shaping the future while enjoying the journey.

Our environment fosters intellectual curiosity, diverse perspectives, and authenticity at work, driven by an unwavering commitment to achieve what others deem unachievable.

Our team members are not just part of history; they are actively creating it.


Northrop Grumman Mission Systems Sector is currently seeking a Principal or Senior Principal Manufacturing Process Engineer to enhance the Final Assembly sector within our manufacturing operations.

The primary location is our facility in Linthicum, MD.

Benefits of Joining Northrop Grumman:
**Be part of a culture that values intellectual curiosity, diverse thinking, and authenticity at work.

**Utilize your expertise to develop and deliver innovative technological solutions that safeguard the world and foster a brighter future.

**Enjoy perks such as work-life balance, educational support, and paid time off.

**Many locations offer 9/80 work schedules, remote work options, and flexible hours, along with generous paid leave.

**Northrop Grumman was recognized as one of the world's most adaptable employers by Sustainability Magazine in 2023.

**Northrop Grumman has consistently ranked in the Top 50 for Diversity Inc. for 14 years.

The Manufacturing Process Engineer role encompasses responsibilities including, but not limited to:

Factory Support:
Utilizing intricate schematics and parts lists to create assembly work instructions.

Applying expertise in electronics assembly to support the build team.

Assisting the build team in adhering to J-STD-001, IPC-610, IPC-620, and relevant military standards.

Designing and implementing assembly tools and fixtures.

Resolving technical manufacturing challenges related to materials, designs, equipment, tooling, training, and instructions to facilitate production.

Creating rework processes and guidelines.

Monitoring process yields and costs, proposing and executing quality enhancements to improve metrics.

Supporting the training of new staff and contributing to the development of operational training materials.

Assisting factory maintenance teams with troubleshooting and repairing process equipment.

Documenting designs for product-specific tooling.

Assisting in the development of capacity models, workspace layouts, and product workflow routings.

Process Development:
Creating and updating process documentation.

Providing ROI analysis for process enhancements.

Identifying process capability gaps, potential improvements, capacities, and new manufacturing technologies.

Specifying, identifying, and acquiring new manufacturing equipment for production.

Creating and managing project plans (tasks, resources, and timelines) for process development initiatives and new equipment implementation.

Developing and refining process parameters.

Collaborating with the entire manufacturing team to apply lean and continuous improvement methodologies (PDCA, DOE, SPC, TPM, TQM, etc.).

Enhancing new and existing manufacturing processes with a focus on production efficiency and cost-effectiveness.

Design and Engineering Support:
Recommending product design enhancements to improve manufacturability.

Documenting advanced process capabilities and guidelines for product designers.

Participating in design reviews for new products to ensure manufacturability.

Utilizing Design to Cost (DTC), Design for Manufacturing (DFM), and Design for Automation (DFA) methodologies to provide cost-effective solutions.

Assisting design engineers in understanding the manufacturing implications of the realized design.

Collaborating with the design team to address technical issues arising during product realization.

Miscellaneous:
Providing supplier support as necessary to resolve issues within the supply chain.

Offering input for Requests for Proposals (RFPs) related to Non-Recurring Engineering (NRE) requirements such as tooling, capital equipment, and new process development.

Occasional travel to suppliers and customers may be required.


The selected candidate must excel in multitasking within a fast-paced, dynamic, and high-visibility environment; collaborate effectively in a team setting; and possess strong written and verbal communication skills.


This position may be filled as either a Principal Manufacturing Process Engineer or a Senior Principal Manufacturing Process Engineer based on the qualifications outlined below.


Basic Qualifications for a Principal Manufacturing Process Engineer:
A Bachelor's degree or higher in Engineering or a related STEM field and a minimum of 5 years of experience in Manufacturing/Process Engineering, Production, or a related area - OR - a Master's degree with 3 years of experience.


Hands-on experience with electronics assembly processes and equipment such as epoxy dispensing and curing, conformal coating, thermal interface material dispense/application, soldering, mechanical assembly, Automated Optical Inspection, component/assembly testing, etc.

Experience with 3D Solid Modeling using CAD software.

Basic Qualifications for a Senior Principal Manufacturing Process Engineer:

A Bachelor's degree or higher in Engineering or a related STEM field and a minimum of 9 years of experience in Manufacturing/Process Engineering, Production, or a related area - OR - a Master's degree in a STEM field and 7 years of experience.


Hands-on experience with electronics assembly processes and equipment such as epoxy dispensing and curing, conformal coating, thermal interface material dispense/application, soldering, mechanical assembly, Automated Optical Inspection, component/assembly testing, etc.

Experience with 3D Solid Modeling using CAD software.

Preferred Qualifications:
Familiarity with J-STD and MIL-STD requirements, including MIL-STD-883 & MIL-PRF-38534, J-STD, IPC.

3D modeling experience in Unigraphics/NX.

Experience with assembly tooling, concept development, and tool creation.

Familiarity with the Teamcenter Manufacturing tool suite and Manufacturing Process Planning.

Knowledge of Design of Experiment (DOE), Statistical Process Control (SPC), and Six Sigma principles for process development and control.

Understanding of Geometric Dimensioning and Tolerancing (GD&T).

Experience with robotics or automation.

MANUMS

Salary Range:
$93,000 - $139,600

Salary Range 2:
$115,400 - $173,200


The above salary range represents a general guideline; however, Northrop Grumman considers various factors when determining base salary offers, including the scope and responsibilities of the position and the candidate's experience, education, skills, and current market conditions.

Employees may be eligible for a discretionary bonus in addition to base pay. Annual bonuses are designed to reward individual contributions and allow employees to share in company results. Employees in Vice President or Director roles may qualify for Long Term Incentives.

Additionally, Northrop Grumman offers a range of benefits, including health insurance, life and disability insurance, a savings plan, company-paid holidays, and paid time off (PTO) for vacation and personal matters.

Northrop Grumman is dedicated to fostering a diverse workforce.

We take pride in being an Equal Opportunity/Affirmative Action Employer, making decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability, or any other protected class.

For our complete EEO/AA and Pay Transparency statement, please visit our website. U.S. Citizenship is required for most positions.

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