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Lead Quality Assurance Inspector

2 months ago


East Orange, New Jersey, United States Miller Edge Full time

Miller Edge, Inc. is seeking a highly qualified and seasoned Senior Quality Control Inspector to enhance our quality assurance efforts. This position is vital for guaranteeing that our products adhere to the utmost standards of quality and regulatory compliance.


Key Responsibilities:

Quality Assurance:
Conduct thorough quality inspections on incoming materials and finished goods, ensuring compliance with customer specifications and internal standards.

Blueprint & Sales Order Interpretation:

Accurately interpret sales orders, shop drawings, and blueprints to ensure precise manufacturing of products.


Tool & Equipment Operation:
Proficiently operate specialized tools, computers, and printers, while maintaining detailed records of inspections and product quality.

Issue Reporting & Follow-Up:

Notify the Quality Control Manager of any quality concerns and ensure timely and effective corrective actions are taken.


Leadership:

Facilitate weekly Quality Control Floor meetings in the absence of the Quality Control Manager, offering guidance and support to the inspection team.


Inspection & Testing:

Perform various quality inspection tests on both incoming materials and finished products, documenting results and authorizing storage or further processing.


Visual Inspection:
Execute comprehensive visual inspections of finished products to verify compliance with customer specifications and internal standards.

Production Communication:

Relay necessary production adjustments to ensure quality standards are met, implementing changes when specifications are not fulfilled.


Lean Manufacturing Tools:

Apply and promote lean manufacturing methodologies such as 5S, WPO, Visual Management, and Continuous Improvement to enhance efficiency and quality.


QA Auditing:
Develop and implement a QA auditing framework to ensure standardized work processes are consistently applied across all shifts.

RMA Processing:
Manage RMA processes efficiently, coordinating with relevant departments and customers to ensure prompt and accurate resolutions.

Root Cause Analysis:
Perform detailed root cause analysis on quality issues and enact corrective measures to prevent recurrence.

Sample Management:

Collect, label, and archive production samples, ensuring all quality and inspection documentation is accurately maintained, both physically and electronically.


Health & Safety Compliance:

Uphold and advocate for safety standards in accordance with Miller Edge Health & Safety Regulations, fostering a secure and organized work environment.


Environmental Maintenance:
Ensure a clean and organized workspace throughout the facility, adhering to 5S principles.

Flexibility & Adaptability:
Adjust to changing production schedules and be willing to work overtime as necessary to meet customer demands.

Communication:
Act as a liaison for RMA-related matters, ensuring effective communication between customers and internal teams.

Continuous Improvement:
Actively identify opportunities for enhancement within the quality control processes and contribute to ongoing improvements.

Physical Demands & Work Environment:

Activity Level:
Frequent standing and walking for extended periods.

Manual Dexterity:
Regular use of hand tools with precision.

Physical Requirements:
Occasional sitting; frequent use of hand and finger dexterity; occasional lifting/carrying of items up to 25 pounds.

Environmental Exposure:

Work in proximity to moving mechanical parts, with frequent exposure to extreme heat, loud noise, and variable temperature conditions.


Qualifications & Skills:

Experience:

A minimum of 2 years in a manufacturing quality control role, with hands-on experience using testing equipment and measuring instruments.


Technical Proficiency:
Strong ability to read and understand shop drawings, measure accurately, and operate weight scales.

Computer Skills:
Proficiency in Microsoft Excel and Outlook, with fast and accurate data entry capabilities.

Communication & Teamwork:
Excellent communication skills and the ability to work both independently and collaboratively.

Detail-Oriented:
Strong attention to detail with a commitment to quality in all tasks.

Preferred Attributes:

Problem-Solving:
Strong analytical and problem-solving skills with a focus on continuous improvement.

Multi-Tasking:
Ability to thrive in a fast-paced environment while managing multiple tasks effectively.

Adaptability:
Flexibility to adjust to changing priorities and production schedules.