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Reliability Maintenance Engineer
2 months ago
Position: Maintenance Reliability Engineer
Company: Brightpath Associates LLC
Location: USA
Compensation: approx. $130k-$140k annually
Note: This role is classified as safety-sensitive and will require participation in random drug testing.
Key Responsibilities:
- Formulate and execute strategies aimed at enhancing existing maintenance methodologies to boost equipment efficiency, reliability, and reduce repair expenditures.
- Utilize the expertise of company specialists to elevate current maintenance and reliability initiatives through improved communication and sharing of best practices globally.
- Design and deliver extensive training programs focused on maintenance and reliability for personnel worldwide.
- Identify necessary upgrades for equipment and processes, managing related projects effectively.
- Collaborate with global operations teams to synchronize maintenance efforts that support operational excellence, emphasizing waste reduction in a Lean Manufacturing context.
- Engage with various departments (Engineering, R&D, Supply Chain, etc.) to ensure effective operations in new facilities and expansions, considering life cycle costs in global equipment procurement.
- Oversee maintenance department staff, focusing on their development through performance management and personalized growth plans.
- Coordinate scheduled maintenance activities with Maintenance Technicians, providing guidance on maintenance-related inquiries and ensuring access to current operating procedures.
- Establish and maintain a computerized maintenance management system (CMMS) for tracking work orders, planned maintenance, spare parts inventory, and maintenance history on a global scale.
- Analyze operational data and equipment performance metrics to drive improvements in critical maintenance indicators such as unplanned downtime and maintenance costs.
- Initiate and manage the plant maintenance program, adhering to industry best practices with a focus on preventive and predictive maintenance, as well as safety and environmental protocols.
Operational Excellence and Lean Manufacturing:
- Actively engage in continuous improvement initiatives utilizing OE tools such as 5S, Kaizen, and Standard Work.
- Collaborate with the Engineering Manager to align with corporate Total Productive Maintenance (TPM) objectives and methodologies.
- Implement Lean Manufacturing principles to foster change and achieve cost efficiencies.
Additional Responsibilities:
- Perform other related duties as necessary.
Qualifications:
The following qualifications are essential for successful performance in this role. Reasonable accommodations may be provided for qualified individuals with disabilities.
Education: Bachelor's Degree in Engineering
Knowledge, Skills & Abilities:
- A minimum of 5 years of relevant experience in manufacturing maintenance supervision and technical support.
- Hands-on experience with the installation, operation, and maintenance of chemical or mineral processing equipment and maintenance management systems.
- Preferred candidates will have strong Lean and TPM experience.
- Mechanical and electrical skills necessary for training and monitoring work in plant processes.
- A solid understanding of Operational Excellence and Lean Manufacturing tools.
- Exceptional communication skills and the ability to manage multiple projects while supporting global business objectives.
Critical Success Factors:
- Results-oriented leadership approach
- Strong analytical and process-oriented mindset
- Persistence and energy in driving change towards a high-performance work culture
- Effective communication to inspire and direct teams
- Proficient problem-solving and project management capabilities
Working Conditions:
This position typically involves working in an office environment, with occasional exposure to plant production areas that may include varying temperatures and noise levels. Appropriate safety equipment will be provided as necessary.
Work Hours: Standard day shift, with flexibility required for overtime, holidays, and weekends as needed.
Safety Training:
New employees will undergo comprehensive safety training, including online modules and in-person instruction from qualified personnel.