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Quality Assurance Team Lead

2 months ago

Waynesboro, Virginia, United States Berry Global Full time
Job Title: Quality Assurance Team Lead

At Berry Global, we are seeking a highly skilled Quality Assurance Team Lead to join our team. As a key member of our quality function, you will be responsible for ensuring the highest standards of quality in our products and processes.

Key Responsibilities:
  • Plan, organize, and direct the quality function to ensure effective return on assets.
  • Ensure compliance to all safety policies and procedures, establishing a "safety first" culture.
  • Interact regularly with Frontline Leaders and production employees to provide direction and leadership.
  • Implement manufacturing strategies and action plans to align with Berry Global's strategic initiatives and core values.
  • Supervise QA personnel and interface with customer sites to build relationships and understand customer requirements.
  • Initiate plans and processes to minimize costs through effective utilization of manpower, equipment, facilities, and materials.
  • Ensure compliance with all government regulatory requirements and maintain a statistically valid quality testing program consistent with industry standards.
  • Manage internal and external audit processes and ensure all quality data is compliant with ISO9001:2015.
  • Use continuous improvement methods such as Lean and Six Sigma to develop best practices in quality.
  • Partner with other sites to standardize test methods and reduce non-value added activity.
  • Support process engineering on process control and troubleshoot, trend analysis, and corrective actions of lab-related issues.
  • Responsible for competitive analysis and testing, including mill trials and customer samples.
  • Recommends disposition of all non-conforming material to Process Engineering Manager.
  • Serves as point of contact for non-Berry Global certification representatives (ISO).
  • Establish and maintain a "safety first", quality, and continuous improvement culture.
  • Ensure implementation of systems/procedures to achieve customer satisfaction synchronized with the commercial area.
  • Establish safety clearance processes both internally and externally.
  • Establish, maintain, and ensure compliance with quality audit procedures.
  • Ensure all decisions are linked to Berry Global's strategic plan and core values.
  • Provide continuous improvement and training to ensure a competent internal quality audit group.
  • Prepare and present audit reports.
  • Develop and implement corrective and/or preventive actions.
  • Direct investigation on product and process irregularity causes.
  • Monitor corrective actions regarding process and product to ensure appropriate results.
  • Consistently confirm quality indicators and process best practices performed in other plants of the group (Internal Benchmarking).
  • Establish and maintain a culture of continuous improvement, quality, high performance, and process excellence.
  • Establish team and individual accountabilities for problem-solving and cost reduction.
  • Ensure effective labor utilization within departments to allow for maximum return on labor investment.
  • Encourage employees' positive involvement, with the opportunity for constructive input and action.
  • Conduct periodic quality department and plant communications meetings. Ensure effective communication of quality objectives and results with all employees.
  • Partner with the Supply Chain function to ensure timely, effective, and efficient delivery of finished goods.
  • Partner with the Human Resources function to ensure effective management of human capital.
  • Participate in long-term strategic planning for the quality function involving the optimum utilization of Berry Global assets and human resources.
  • Through leveraged knowledge of current technology and market trends, participates in the definition of advanced products required to sustain a cost-effective competitive position.
  • Support the effective implementation of investment projects approved for capacity or facility expansion and upgrades.
  • Assist in the creation and maintenance of contingency plans.
  • Continuously validate quality indicators and best practices developed in other Berry Global plants (internal benchmarking).
  • Supervise/manage direct reports (including decision-making for hiring, promotion, and discharge).
  • May lead or participate in regional or global projects.
Qualifications:
  • BS degree in Quality Management or related field (preferred), or equivalent training and experience.
  • ISO 9001 Certification Preferred.
  • Six sigma green belt is a plus.
  • 5+ years experience in a Quality Assurance role. Experience in a QA Leader role preferred.

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state, or local protected class.