Electrical Systems Engineer

4 weeks ago


Irvine, California, United States Supernal Full time
About the Role:

We are seeking a highly skilled Electrical Systems Engineer to join our Powertrain team at Supernal. As a key member of our team, you will be responsible for designing, prototyping, and integrating high-voltage components and cables in our electrified aircrafts.

Key Responsibilities:
  • Drive electrical and mechanical design of electrical components, interconnects, and electromechanical subsystem designs from conceptual and requirements development through production.
  • Package high-voltage electrical cables in an aircraft environment.
  • Select, prove, and implement the application of existing technologies to internal product development and develop new technologies to improve product metrics.
  • Provide technical expertise and mentorship to the team in electronics packaging and electrical mechanical design of electronic components.
  • Define specifications pertaining to electronic components.
  • Perform fundamental prototyping, testing, and analysis tasks and aid with advanced analysis and validation testing.
  • Identify the root cause of issues in prototype, validation, and production stages and find solutions.
  • Communicate work progress to department leadership through written and live updates.
  • Collaborate with teams at Supernal sites and meet with suppliers for technology development, process validation, and issue resolution.
  • Build relationships with critical multi-functional teams in electrical design, testing, safety, abuse, manufacturing, systems, certification, and airframes.
  • Work with our supplier(s) on releasing components, resolving issues, and ensuring production.
  • Partner with PMO organization to implement build plan.
  • Up to 10% of domestic and international travel.
Requirements:
  • Bachelor's degree in mechanical engineering or relevant engineering field required; Degrees in both mechanical and electrical engineering preferred.
  • Minimum of five (5) years of experience in mechanical packaging, electrical component, harnesses, and subsystem mechanical design.
  • Experience designing electronic components: wire harnesses, cable, BUS Bar, connectors, flex printed circuit boards, shielding, twisting, etc.
  • Experience designing for volume assembly, including manual and automated processes.
  • Ability to package electronics to achieve mass, thermal performance, sealing requirements, electrical grounding behavior, mechanical durability.
  • Knowledge of mechanical design fundamentals, electronic component materials, metallurgy, plating, interconnects, composites, harnesses, connectors, construction, thermal interface materials, dielectric materials, sealing methods.
  • Ability to translate product requirements into system and subsystem requirements.
  • Ability to translate subsystem requirements to part requirements and develop test plans to validate requirement achievement.
  • Proficiency in CATIA or similar 3D modeling system and at least one battery system modeling/simulation tool suite.
  • Excellent verbal and written communication skills.
  • Proactive delivery of communication and follow up.
  • Excellent organizational skills and attention to detail.
  • Must have the ability to independently prioritize and accomplish work within time constraints.
  • Proficiency with MS Office Suite.
Preferred Qualifications:
  • Experience in HV system & HV battery component design preferred.
  • Experience in Simens Capital SW and aerospace preferred.


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