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Principal Mechanical Engineer

2 months ago


Jersey City, New Jersey, United States Pinnacle Professional Services Full time
Job Summary

The Principal Mechanical Engineer will lead the design, development, and execution of core mechanical systems architecture and components for energy storage systems. This individual must have a strong knowledge of energy storage systems for electrical grid and commercial applications, mechanical engineering discipline, and processes required to lead a complex design to an on-time product launch.

Key Responsibilities
  • Generate and present wide-ranging concepts to meet customer and business needs using brainstorming, sketches, mockups, and other techniques.
  • Develop new product designs from prototype to production considering application, cost, weight, performance, thermodynamics, reliability, manufacturing, assembly, and field serviceability.
  • Design new products and components including plastic injection molded parts, die castings, sheet metal, weldments, stampings, machined components, HVAC piping, and similar.
  • Verify control plans and validation plans to ensure proper implementation.
  • Work collaboratively with manufacturing to ensure designs can be manufactured efficiently.
  • Support validation in identifying root cause and corrective action for field and validation test failures.
  • Support prototype builds by ensuring parts are on time and issues are resolved in a timely manner.
  • Proactively monitor the system's cost and schedule, identifying potential triggers for overspending and delays, and implementing corrective strategies.
  • Research new technology options and recommend improvements in terms of safety, performance, efficiency, or costs.
  • Participate in and support modeling of thermal systems.
  • Furthers the team's capabilities specific to HVAC, Cooling, and Fluid systems.
  • Create and manage Solidworks CAD models, drawings, and assemblies.
  • Perform mechanical system analyses such as Failure modes and effects analysis (FMEA) and Worst-case analysis (WCA).
  • Evaluate supplier specifications & validation data to ensure selection of the proper suppliers.
  • Adhere to all company policies, processes, and procedures.
  • Adhere to federal and state regulations.
  • Perform other duties as requested, directed, or assigned.
Requirements
  • Bachelor's degree in Mechanical Engineering, Systems Engineering, or equivalent degree.
  • Minimum of fifteen (15) years of experience in large-scale power systems or similar mechanical systems; packaging, modeling, thermal, HVAC, and overall large-scale system design.
  • Deep mechanical aptitude is required including a broad knowledge of engineering materials, mechanical properties, and an understanding of the manufacturing processes associated with these materials.
  • Proven knowledge of 3D CAD, SolidWorks, PDM, and similar systems.
  • Strong experience in Finite element analysis (FEA) for stress and structural analysis.
  • Experience in a fast-paced startup preferred.
  • Experience in seismic requirements and electrical safety for Grid utility applications to meet IEEE and obtain seismic certifications.
  • Experience in designing products intended for harsh outdoor environments complying with NEMA / IP ratings & certification.
  • Proficient in data processing and statistical analysis.
  • Effective communicator, capable of concisely presenting highly technical test data to internal and external customers, as well as effectively communicating with suppliers.
  • Familiar with cradle-to-grave product design processes.
  • Self-motivated problem-solver who pays attention to detail.
  • Abides by safety standards and protocols.
  • Experience with high-voltage lithium-ion battery systems including Energy Storage industry test certifications preferred.
  • Ability to travel domestically and internationally approximately 10%.
Benefits
  • Paid time off includes 4 weeks, 15 holidays, and parental leave.
  • 100% company-paid medical, dental, vision, short-term disability, long-term disability life insurance.
  • Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings.
  • Company provided 401K savings plan with matching contributions to help you save for retirement.
  • Voluntary benefits offerings.
  • Tuition assistance.
  • Employee Referral program.
  • Employee development and career growth opportunities.
About Us

The team is comprised of highly experienced core team members who have developed five generations of large-scale BESS systems and having deployed more than 1.5 GWh worldwide. That same team has come together once again to create their magnum opus - the all-in-one, ultra-high density TeraStor. Third-party analysts contend that the revolutionary design outpaces the market for reliability, availability, utilization, and total lifetime value. We've designed and manufactured an entirely new line of energy storage products to meet the needs of grid energy storage, deployment, operation, and energy management for the next 20 years. Every detail in our products makes them fundamentally easier to purchase, install, maintain, and operate than any other energy storage alternative available today.

The office is conveniently located in Hudson Massachusetts directly across from the 290 and 495 freeways. This location is uniquely positioned less than one mile from downtown Hudson, as well as being close to downtown Marlborough offering numerous restaurants, parks, shopping, and many other attractions. The office is located roughly 45 min drive from downtown Boston, New Hampshire, Rhode Island, and parts of Connecticut. There are a wide range of activities that the area offers to its residents including competitive sports programs, woodlands, as well as safe and entertaining nightlife are all located within minutes of the facility. Hudson mass was awarded the winner of "America's Main Streets" by a national organization which promotes locally owned businesses. Whether you are looking for hiking, mountain biking, sports, lakes, access to Boston, or just a fantastic meal, Hudson, MA has something for everyone.