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Reliability Maintenance Engineer
2 months ago
Position: Maintenance Reliability Engineer
Company: Brightpath Associates LLC
Location: USA
Compensation: approx. $130k-$140k annually
This role is classified as safety sensitive and will require compliance with random drug testing protocols.
Key Responsibilities:
- Formulate and execute strategies to enhance existing maintenance practices and processes, aiming to boost equipment performance, reliability, and reduce repair expenses.
- Utilize company expertise to elevate maintenance and reliability initiatives through improved communication and sharing of best practices on a global scale.
- Design and deliver thorough maintenance and reliability training programs for maintenance personnel worldwide.
- Identify necessary equipment and process enhancements, managing related projects effectively.
- Collaborate with global operations teams to synchronize maintenance activities, supporting operational excellence and driving waste reduction in a Lean Manufacturing context.
- Engage with cross-functional teams (Engineering, R&D, Supply Chain, etc.) to ensure operational efficiency in new facilities and expansions, considering life cycle costs in global equipment procurement.
- Oversee maintenance department staff, focusing on their development through performance management and personalized growth opportunities.
- Coordinate planned maintenance activities with Maintenance Technicians, providing guidance on maintenance and equipment inquiries, ensuring access to current maintenance procedures, and fostering strong team communication.
- Establish and maintain a computerized maintenance management system (CMMS) for tracking work orders, planned and predictive maintenance, spare parts inventory, and maintenance history on a global scale.
- Analyze operational data and equipment performance metrics to drive improvements in critical maintenance KPIs, including unplanned downtime and maintenance costs.
- Initiate and manage the plant maintenance program based on industry best practices, emphasizing planning, scheduling, preventive and predictive maintenance, and adherence to safety, health, and environmental standards.
Operational Excellence and Lean Practices:
- Actively engage in continuous improvement initiatives, utilizing OE tools such as 5S, Kaizen, and Standard Work.
- Collaborate with the Engineering Manager to align with corporate Total Productive Maintenance (TPM) vision and methodologies.
- Integrate Lean Manufacturing principles and tools to foster change and achieve cost efficiencies.
Additional Responsibilities:
- Perform other related duties as assigned.
Qualifications:
The qualifications outlined below represent the knowledge, skills, and abilities necessary to fulfill the responsibilities of this position. Reasonable accommodations may be made for qualified individuals with disabilities.
Education: Bachelor's Degree in Engineering
Knowledge, Skills & Abilities:
- Minimum of 5 years of relevant experience in manufacturing maintenance supervision and technical support.
- Hands-on experience with wet and dry chemical or minerals processing equipment, maintenance management systems, and preventive/predictive maintenance.
- Strong preference for candidates with extensive Lean and TPM experience.
- Mechanical and electrical aptitude to train and oversee work in plant process areas.
- Comprehensive understanding of Operational Excellence, including Lean Manufacturing tools.
- Exceptional communication skills, with the ability to manage multiple projects and support global business objectives.
Critical Success Factors:
- Results-oriented leadership style
- Strong analytical and process-oriented mindset
- Persistence and energy in driving change towards a high-performance work culture
- Effective communication to inspire and guide others
- Robust problem-solving and project management capabilities
Working Conditions:
This position typically involves working in a controlled office environment, with occasional exposure to plant production areas. Safety equipment will be provided as necessary.
Work Hours: Standard day shift, with flexibility required for overtime, holidays, and weekends as needed.
Safety Training:
New employees will undergo comprehensive safety training, including online modules and in-person instruction.