Manufacturing Optimization Engineer

4 days ago

Chicago, Illinois, United States Dover Corporation Full time

About Dover Corporation:

Dover Corporation is a diversified global manufacturer with annual revenue of over $8 billion. We deliver innovative equipment and components, specialty systems, consumable supplies, software and digital solutions, and support services through five operating segments.

As a leading manufacturer, we combine global scale with operational agility to lead the markets we serve. Recognized for our entrepreneurial approach for over 60 years, our team of approximately 24,000 employees takes an ownership mindset, collaborating with customers to redefine what's possible.

Job Summary:

We are seeking a Manufacturing Optimization Engineer - Machining Process Excellence to join our team at Dover Corporation. This role will be responsible for executing the manufacturing roadmap for optimizing machining processes, proper use of equipment, design specifications, setup reviews, and new control strategies.

Key Responsibilities:

  • Support and partner with Operations to drive improving Overall Equipment Effectiveness (OEE) through initiatives such as Single-Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), etc. for new and existing equipment.
  • Work on corporate strategy to drive productivity by internalizing spend (Buy-to-Make) on new capital expenditures and existing equipment by maximizing machine utilization.
  • Lead SMED events and site CNC technology assessments; project manage site improvement activities.
  • Support and partner with Operations to support maturity journey for the Machining Excellence Playbook.
  • Provide technical development and deployment for new technologies related to machining to drive productivity improvements.
  • Drive and support machining strategy on productivity improvement by maximizing asset utilization.
  • Assist in the evolution of equipment and perform acceptance evaluations accordingly.
  • Identify, recommend, procure, and install machine shop equipment, ensuring all equipment is thoroughly maintained and calibrated.
  • Support workforce utilization, space requirements, workflow, and design layout of equipment and workspace for maximum efficiency.
  • Continuously improve and provide recommendations on upgrading equipment to maximize asset utilization.
  • Interface with tooling suppliers to ensure the use of proper tooling for production and work with suppliers to develop better cutting tools for specific product applications.
  • Develop machining capabilities in-house while making changes to enhance machine functionality.
  • Identify, develop, and deploy new machining methods (or refine existing) to improve quality, reduce cost, and optimize build schedules.
  • Utilize lean manufacturing methodology for process development and problem-solving.
  • Perform root cause analyses when non-conformances are identified and deploy corrective actions.
  • Help achieve safety, quality, efficiency, and throughput goals in manufacturing, identifying opportunities to improve.
  • Apply Project Management skills and tools to lead and support capital equipment/improvement projects.
  • Investigate equipment performance and identify problems for corrective actions and solutions.
  • Write or revise User Requirement Specifications, Functional Requirements, Design Specifications, Qualifications, etc.
  • Support Factory and Site Acceptance Tests, Machinability Studies, and validation protocols.
  • Be responsible for reviewing and approving Failure Mode Effects Analysis (FMEA), Design FMEA, Production Part Approval Process (PPAPs), and Standard Operating Procedures (SOPs), ensuring manufacturing and operations comply with them.
  • Utilize continuous improvement methodologies to improve internal processes.
  • Must be able to interact constructively across the whole organization to identify issues and implement improvements.
  • Hands-on support of new products and new process launches.
  • Must be able to handle multiple projects and multiple priorities simultaneously.
  • Travel up to 70% may be required.

Qualifications/Requirements/Desired Characteristics:

  • Bachelor's degree in mechanical, electrical, or manufacturing engineering, industrial technology, or equivalent mix of education and experience.
  • Minimum five (5) years' experience in manufacturing engineering directly working with machining processes.
  • Experience setting up and operating state-of-the-art machining equipment.
  • Extensive experience in machining and maintenance.
  • Well-versed in standard machine shop manufacturing processes and setups.
  • Strong experience with SolidWorks or another mechanical CAD system.
  • Highly experienced with a variety of precision conventional and advanced metrology systems (photogrammetry, Coordinate Measuring Machines (CMMs), 3D imaging).
  • Strong commitment to proper safety precautions in design and practice.
  • Strong understanding of Lean concepts.
  • Excellent interpersonal and influencing skills to interact with other departments.
  • Ability to multi-task and perform in a dynamic environment.
  • Strong sense of urgency, accountability, and highly objective-oriented.
  • Highly organized and efficient in approaching tasks, a self-starter with the ability to problem-solve.
  • Clear, concise, and articulate communication skills - verbal, written, and listening.
  • Strong team player, work ethic, and commitment to win the right way.
  • Strong analytical skills, ability to think big, act small, and scale fast.

Estimated Salary Range: $120,000 - $160,000 per year

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