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Lead Process Engineer

2 months ago

Arlington, Virginia, United States Avance Consulting Full time
Job Overview

Position Title: Senior Process Engineer
Reports To: Plant Manager
Classification: Exempt

Primary Responsibilities

Under the supervision of the Plant Manager, the Senior Process Engineer is responsible for orchestrating the technical design and engineering execution of various projects. This role demands a deep understanding of the manufacturing processes associated with electronic devices, particularly focusing on the potting process. A Six Sigma Black Belt certification is essential for driving enhancements in processes and ensuring operational excellence.

Key Duties
  • Installation & Maintenance: Supervise the setup, qualification, troubleshooting, and preventive upkeep of process machinery.
  • Process Management: Optimize and oversee the potting process to ensure peak performance.
  • Performance Metrics: Monitor equipment metrics such as MTTR, MTBF, OEE, and CPK to maintain desired performance standards.
  • New Product Introduction (NPI): Assist in NPI initiatives and ensure that established milestones are achieved.
  • Training: Deliver training sessions for technicians and technical operators.
  • Documentation: Create and maintain documentation for process and user requirements.
  • Process Improvement: Conduct gap analyses on process yield tracking and implement necessary enhancements.
  • Spare Parts Management: Oversee and manage spare parts related to processes.
Supervisory Responsibilities

Direct oversight of a team of engineers.

Qualifications
  • Education: Bachelor’s degree or higher in a STEM field or a related discipline.
  • Experience: At least five (5) years of experience as a process engineer in hardware manufacturing, with a proven track record in potting processes.
  • Certifications: Six Sigma Black Belt certification is mandatory.
  • Skills: Strong critical thinking, problem-solving abilities, teamwork orientation, excellent interpersonal skills, and a commitment to a zero-defect mindset.
Experience Requirements
  • Demonstrated experience with 2-Glue Potting Machine (Brand: Nordson).
  • Proven success in SLIM manufacturing methodologies.
  • Experience in designing and implementing process automation.
  • Ability to interpret electrical and mechanical design documentation.
Knowledge, Skills, and Abilities
  • Performance Management: Hold oneself and others accountable for meeting performance expectations.
  • Decisive Action: Make and act on decisions swiftly and effectively, encouraging the same in team members.
  • Project Management: Capable of managing, prioritizing, and leading multiple projects concurrently.
  • Strategic Insights: Ability to derive strategic guidance from diverse sources.
  • Collaboration: Excellent communication and teamwork skills, with the ability to build consensus and operate within a matrix team environment.
Working Conditions
  • Environment: Primarily operates on the production floor.
  • Physical Demands: Involves extended periods of standing, walking, and occasional lifting (up to 10 lbs.).
  • PPE: Use of personal protective equipment as required.
  • Travel: May require travel.
Other Physical Requirements
  • Vision
  • Sense of sound
  • Sense of touch

Performance Expectations: Adhere to all organizational information security policies and safeguard all sensitive information in compliance with organizational policy, as well as Federal, State, and local regulations.