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Senior Design for Manufacture Engineer

2 months ago

Houston, Texas, United States Powell Industries Full time
About the Role

We are seeking a highly skilled Senior Design for Manufacture Engineer to join our team at Powell Industries. As a key member of our Research and Development team, you will play a critical role in ensuring that our new product designs are ready for large-scale manufacturing.

Key Responsibilities
  • Collaborate with Cross-Functional Teams: Work closely with our engineering teams to ensure robust design for manufacturability, providing leadership and expertise in product manufacturability.
  • Product Review and Design Improvement: Conduct thorough reviews of product designs at the part/component level to ensure ease of manufacturing and assembly.
  • Manufacturability and Assembly Concerns: Identify and communicate manufacturability and assembly concerns and risks, providing clear design change recommendations throughout the product development process.
  • Manufacturing Partnerships: Ensure that product manufacturing and assembly requirements are clearly understood by our manufacturing partners.
  • Product Development: Assist in the development of new products by studying product requirements, researching, designing, modifying, and testing manufacturing methods and equipment.
  • Manufacturing Efficiency: Improve manufacturing efficiency by analyzing and planning work flow, space requirements, and equipment layout.
  • Product and Process Quality: Ensure product and process quality by designing testing methods, testing finished products and processes, establishing standards, and confirming manufacturing processes.
  • Manufacturing Decision-Making: Provide upfront input into prototype designs by providing manufacturing decision-making information, such as calculating production, labor, and material costs.
  • Manufacturing Engineering Information: Provide manufacturing engineering information by answering questions and requests.
  • Training and Development: Complete design and development projects by training assembly staff.
Requirements
  • Education: Bachelor's degree in Manufacturing or Mechanical Engineering.
  • Experience: Minimum 10 years of experience in a Manufacturing Engineer role, with 3-5 years of experience in a DFM/DFA specific engineering role.
  • Skills: Strong understanding of sheet metal design, especially with self-fixture concepts; proficiency with computer skills using Oracle and MS Office Suite; experience with specifying, implementing, and manufacturing equipment; and advanced knowledge of drafting/CAD skills (Autodesk Inventor preferred).
  • Knowledge: Familiarity with the Toyota Production System, Lean Manufacturing, and Theory of Constraints; proven track record of completing process improvements from conception through final implementation and ramp-up; and experience with statistical test procedures and corrective action techniques.
  • Personal Qualities: Excellent mechanical and electrical systems aptitude; understanding of pneumatic, hydraulic, and servo positioning systems, as well as machine controls; project involvement and organizational skills to handle multiple priorities; and ability to implement designs and solutions.
Working Conditions

The employee typically performs duties in a normal office environment, with some work performed in a manufacturing environment and exposure to the elements of our factory. There may also be some work performed in the field with exposure to construction sites or active customer facilities.

Powell Industries is committed to promoting safe working conditions for all employees, making available special equipment to protect employees against specific hazards, reducing accidents through prevention programs, and establishing rules designed for the safety of all employees.

This position is expected to travel 5-10% of the time and must be able to travel with short notice and/or for extended periods.

Physical Requirements

The physical demands described here are representative of those that must be met by an employee to perform the essential functions of this job successfully. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Regularly required to use hands to touch, hold, handle, or feel; frequently required to stand, sit, walk, and reach with hands and arms; and must occasionally lift and/or move up to 65 pounds.