Senior Process Engineer

2 days ago


Elkton, Maryland, United States Terumo Full time
Job Summary

The Sr. Engineer I - Process Engineering position is a key role in the development and implementation of new manufacturing processes for global medical devices. As a member of the Process Engineering team, you will be responsible for providing advanced engineering support to existing product process transfer projects, process improvements/cost reduction activities, and new product development process and production equipment development requirements.

Key Responsibilities
  • Provide engineering support to the design, development, and qualification of products, processes, and process equipment in accordance with TMC QA101 Product Development & Design Controls and in full compliance with all design control, quality, and company regulations and national and international regulatory body requirements.
  • Participate in and provide manufacturability insight and guidance to the design and development of new products to facilitate the development of viable production processes for the products under development.
  • Serve as a Process Leader for the development or transfer of production processes. Accountable for the execution of all engineering activities required to develop, implement, and validate processes under development or modification.
  • Actively lead and participate in the performance of formal process validations to ensure their compliance to validation protocols. Ensure all protocols and validation reports are correct and well-written.
  • Install production/process equipment and support the conduct of Installation Qualification (IQ), Operational Qualification (OQ), pre-Process Qualification (PQ), and formal PQ validation activities and the documentation of their results.
  • As required, serve as a Problem Solver to product and process issues and apply the proper engineering tools and techniques for their resolution and implementation of any required process modifications.
  • Participate in and contribute to project team meetings, Design Reviews and other formal project reviews.
  • Participate in and provide input to the development of project planning activities to include project cost and schedule estimates and performance requirements definition.
  • Prepare and present technical presentations to all levels of personnel in a manner that effectively communicates technical activities in an understandable way to the target audience.
Requirements
  • Experience in the development of new manufacturing processes for global Medical Devices or other highly regulated industries in accordance with global regulatory and quality standards and requirements.
  • Experience in the application of Design for Manufacturability (DFM); Design for Assembly (DFA), and Lean Six Sigma principles and tools.
  • Demonstrated understanding of the cross-functional interactions needed for the development of new products and manufacturing processes, preferably within FDA design control guidelines.
  • Demonstrated strong analytical and problem-solving skills; ability to solve complex problems and implement solutions or processes.
  • Demonstrated ability in the design, development, and implementation through production qualification of a new or novel medical device production process.
  • Strong communications skills. Demonstrated ability to understand and explain complex engineering problems to non-engineering personnel; the ability to create and deliver presentations to executive management; and the ability to prepare detailed Technical Reports appropriate to send to the FDA.
  • Effective use of MS Office Suite.
Qualifications/Background Experiences

BS in Mechanical, Biomedical, or similar engineering discipline from an accredited university or college with 7 or more years of working experience with increasing responsibility in Product and Process Development in the medical device field.

Terumo is an equal opportunity employer and welcomes applications from diverse candidates. We value diversity of background and opinion and prohibit discrimination or harassment on the basis of any legally protected class in the areas of hiring, recruitment, promotion, transfer, demotion, training, compensation, pay, fringe benefits, layoff, termination, or any other terms and conditions of employment.


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