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Senior Automation Control Engineer

2 months ago

Meadville, Pennsylvania, United States Vitro Full time

Position Overview:

Vitro stands as the foremost glass manufacturer in the Western Hemisphere and leads the industry in North America. Our glass products are integral to some of the most recognizable vehicles, numerous architectural structures, and billions of glass containers produced globally. With a workforce exceeding 14,000, we have broadened our international presence and solidified our leadership in the sectors we serve. At Vitro, we harness the strength of collaboration to deliver value and innovative glass solutions for our clients and communities. Together, we aspire to unlock the full potential of glass, shaping the future of transportation, construction, and living environments.

We are seeking a Senior Process Control Engineer to join our team, focusing on the float glass production processes. This role is crucial for providing technological, programming, and troubleshooting support for float process equipment and production operations, ensuring optimal resource utilization and reliability. The ideal candidate will oversee the efficient functioning of our manufacturing systems while pinpointing areas for enhancement and optimization.

Key Responsibilities:

The essential duties include, but are not limited to:

  • Management of Process Control Systems, including Deltav DCS, Allen Bradley PLCs, Modicon PLCs, Siemens PLC, VFDs, and HMIs.
  • Design and implement process control systems, focusing on control strategy development, sensor and actuator selection, and control algorithm programming.
  • Troubleshoot and rectify issues related to process control systems, encompassing equipment malfunctions, software errors, and communication failures.
  • Enhance process control systems to boost efficiency, minimize waste, and reduce downtime.
  • Collaborate with fellow engineers and stakeholders to identify and implement process improvement opportunities.
  • Provide training and support to operators, GMMs, and Electronic Technicians on process control systems and plant instrumentation.
  • Utilize effective cost management and sound programming judgment in planning and executing projects to meet plant productivity and profitability objectives.
  • Maintain the AVEVA PI System for plant process data collection.
  • Supervise the Maintenance department's Electronic Technicians, which includes scheduling and tracking preventive and corrective maintenance, project assignment, material procurement, and time sheet approvals.

Qualifications:

  • Bachelor's degree in engineering, preferably in electrical engineering.
  • A minimum of 5 years of experience in process control engineering, emphasizing the design, implementation, and maintenance of control systems.
  • In-depth knowledge of control theory, including PID control, feedback control, and advanced control techniques.
  • Experience with process instrumentation, including sensors, transmitters, and control valves.
  • Proficiency in troubleshooting and programming for Modicon PLCs, Allen Bradley and Siemens PLCs, DeltaV DCS, Microsoft .NET, Variable Frequency Drives, and network PCs, alongside strong competency with Windows-based systems.
  • Exceptional problem-solving and analytical abilities.
  • Strong communication and interpersonal skills, with the capacity to collaborate effectively within a cross-functional team.
  • Proficient in Microsoft Office applications, including Excel, Word, PowerPoint, and Outlook.
  • Able to lead and actively participate in teams while working independently.
  • Capable of both leading and being led by cross-functional teams.