Current jobs related to Reliability Maintenance Engineer - Lucerne - Brightpath Associates LLC

Position: Maintenance Reliability Engineer

Location: USA

Compensation: approx. $130k-$140k annually

This role is classified as safety sensitive and will require participation in random drug testing as mandated.

Key Responsibilities:

• Formulate and execute strategies aimed at enhancing existing maintenance methodologies to boost equipment efficiency, reliability, and reduce repair expenditures.
• Utilize company expertise to elevate current maintenance and reliability initiatives through improved communication and sharing of best practices on a global scale.
• Design and provide thorough maintenance and reliability training programs for maintenance personnel worldwide.
• Identify necessary equipment and process enhancements, managing related projects effectively.
• Collaborate with global operations teams to synchronize maintenance efforts in pursuit of operational excellence, emphasizing waste reduction in a Lean Manufacturing context.
• Engage with cross-functional teams (Engineering, R&D, Supply Chain, etc.) to ensure operational efficiency in new facilities and expansions, considering life cycle costs in global equipment procurement.
• Oversee maintenance department staff, focusing on their professional growth through performance management and personalized development opportunities.
• Coordinate planned maintenance activities with Maintenance Technicians, providing guidance on maintenance and equipment inquiries, ensuring access to current maintenance procedures, and fostering effective team communication.
• Establish and maintain a computerized maintenance management system (CMMS) for tracking work orders, planned and predictive maintenance, spare parts inventory, and maintenance history of equipment globally.
• Analyze operational metrics and equipment performance data to drive improvements in key maintenance indicators, including unplanned downtime and maintenance costs.
• Initiate and manage the plant maintenance program, adhering to industry best practices with a focus on planning, preventive and predictive maintenance, and safety policies.

Operational Excellence and Lean Manufacturing:

• Actively engage in continuous improvement initiatives utilizing OE tools such as 5S, Kaizen, and Standard Work.
• Collaborate with the Engineering Manager to align with corporate Total Productive Maintenance (TPM) vision and methodologies.
• Integrate Lean Manufacturing principles to foster change and achieve cost efficiencies.

Additional Responsibilities:

• Perform other duties as assigned.

Qualifications:

The qualifications outlined below are representative of the knowledge, skills, and abilities necessary to fulfill the responsibilities of this position. Reasonable accommodations may be made for qualified individuals with disabilities.

Education: Bachelor's Degree in Engineering

Knowledge, Skills & Abilities:

• Minimum of 5 years of relevant experience in manufacturing maintenance supervision and technical support.
• Hands-on experience with wet and dry chemical or minerals processing equipment, maintenance management systems, and preventive/predictive maintenance is essential.
• Preference for candidates with substantial Lean/TPM experience.
• Mechanical and electrical aptitude necessary for training and auditing work in plant processes.
• Strong understanding of Operational Excellence, including Lean Manufacturing tools such as 5S and Kaizen.
• Exceptional communication skills and ability to manage multiple projects while supporting global business objectives.

Critical Success Factors:

• Results-oriented leadership approach.
• Strong analytical and process-oriented mindset.
• Determination and energy in driving change towards a high-performance work culture.
• Effective communication skills to inspire and direct teams.
• Robust problem-solving and project management capabilities.

Working Conditions:

This position typically involves working in a controlled office environment, with occasional exposure to plant production areas, which may include varying temperatures and noise levels. Appropriate safety equipment will be provided as necessary.

Work Hours: The standard schedule is typically during the day shift, but flexibility is required to accommodate operational needs, including potential overtime and weekend work.

Safety Training:

New employees will undergo comprehensive training, including online modules and in-person instruction from qualified personnel.