Manufacturing Process Specialist
2 months ago
We are seeking a highly skilled and experienced Manufacturing Process Technologist to join our team at Alkermes. As a key member of our manufacturing team, you will be responsible for supporting the formulation manufacturing process, ensuring quality and efficiency, and providing technical expertise to drive process improvements.
Key Responsibilities- Support the formulation manufacturing process, ensuring quality and efficiency
- Provide technical expertise to drive process improvements, including the development and implementation of new processes and technologies
- Conduct real-time monitoring and trending of manufacturing processes and finished product analytical data
- Develop and maintain databases to provide trending capability for process parameters
- Develop and maintain production metrics through the use of analytical tools
- Conduct frequent and thorough periodic reviews of database and trends, identifying opportunities for improvement in performance, manpower effectiveness, and efficiency
- Actively identify unfavorable trends and investigate root cause, implementing effective preventive actions
- Provide leadership and manufacturing support in investigations, as assigned
- Assure the resolution of deviations, corrective actions, Change Control action items, and any audit non-compliance items
- Ensure the timely completion of assigned deviations and CAPAs
- Perform process and equipment evaluation (FMEA, etc.) to identify risks and weaknesses in new and current processes
- Write, revise, develop, and implement SOPs and other GMP documentation in support of new or changed manufacturing processes, in cooperation with appropriate manufacturing personnel
- Establish familiarity with all manufacturing activities involved in the sterile production process to share best practices and streamline operations
- Develop and implement effective training of manufacturing personnel related to technical transfer and process upgrades
- Act as a manufacturing liaison in project planning and coordination
- Represent manufacturing on process design teams
- Champion projects as they move into and through the manufacturing areas
- Author, drive, and assure accurate and timely execution of process Change Controls; Partner with other bulk groups, when necessary
- Provide regular updates to manufacturing management on the status and issues involved in projects
- Perform troubleshooting of issues and non-conformance items
- Provide administrative support to manufacturing in authoring and reviewing engineering/validation documentation, as assigned
- Support manufacturing management in periodic review of existing and new revisions to manufacturing documentation, in regards to (but not limited to): Operability, Technical accuracy, Compliance, and Process Robustness
- Support production of pharmaceutical formulations
- Maintain individual training proficiency; Train operators on processes
- Document all work as required by cGMPs on a timely basis
- Abide by all safety requirements as defined by the company
- Assist with RCRA and safety inspections, as required
- Other tasks as assigned by management
- BS Degree or equivalent experience
- 1-2 years in manufacturing, process development, or engineering in a pharmaceutical setting
- Preferred Experience: BS Degree in Engineering, Chemistry, or Biology
- Experienced working on (and coordination of) multiple projects in an orderly and efficient manner, while consistently meeting established deadlines
- Experienced in working successfully across departments to meet company objectives
- Ability to lift/move 50lbs. overhead; Ability to team-lift 100 lbs.
- Ability to operate all types of production equipment
- Ability to self-manage and prioritize work load
- Ability to gown properly for clean room operations
- Ability to read, understand, and follow company SOPs and guidelines
- Ability to stand or sit for extended periods of time (up to 2 hours at a time)
- Strong knowledge of pharmaceutical manufacturing processes
- Working knowledge of Good Manufacturing Practices (US and EU)
- Ability to quickly understand detailed and complex processes
- Computer proficiency with JMP, Microsoft Word, Excel, PowerPoint
- Must be able to work in office and manufacturing environment
- Some travel required (< 10%)
- Dependable, well-organized, efficient
- Detail and results-oriented
- Motivated self-starter; Willing to learn new tasks, skills
- Works well in a team environment
- Strong oral and written communication skills
- Responds quickly to assignments; Readily adapts to changing job duties
- Manages time well; Ability to work on and coordinate multiple projects in an orderly and efficient manner, consistently meeting established deadlines
- Ability to work cross-functionally to meet company objectives
- Positive attitude; Displays understanding of and promotes company objectives
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