Senior Mechanical Design Engineer
3 weeks ago
**Job Summary**
The Senior Mechanical Design Engineer (Steam Turbine) is a technical leader responsible for conducting onsite Steam Path Audits (SPA) at power generation facilities. This role involves comprehensive assessments of steam turbine efficiency and mechanical integrity, advanced data analysis, oversight of Non-Destructive Testing (NDT), and providing high-level recommendations for turbine repairs, maintenance, and design enhancements.
**Key Responsibilities:**
- Lead Steam Path Audits (SPA): Plan, coordinate, and execute comprehensive audits across high-pressure, intermediate-pressure, and low-pressure steam path sections, identifying wear patterns, mechanical degradation, and inefficiencies.
- Advanced Data Collection and Analysis: Direct the collection and analysis of operational data, including clearances, alignment, and mechanical wear, utilizing advanced software tools for real-time monitoring and diagnostics.
- Thermodynamic and Mechanical Assessments: Conduct detailed thermodynamic evaluations following ANSI/ASME PTC 6 and ISO standards to identify efficiency losses and optimize performance through simulations and assessments.
- Non-Destructive Testing (NDT) Oversight: Supervise NDT processes such as ultrasonic, eddy current, and dye penetrant testing. Analyze results to evaluate structural integrity and component degradation.
- Technical Reporting and Recommendations: Develop comprehensive audit reports, including thermodynamic analysis, CAD schematics, efficiency evaluations, and actionable recommendations for component repairs and upgrades.
- Mentorship and Training: Mentor junior engineers and technicians in SPA methodologies, inspection techniques, and data analysis best practices. Conduct training to ensure quality and consistency.
**Required Qualifications:**
- Education: Bachelor's or Master's degree in Mechanical Engineering, Power Engineering, or a related field.
- Experience: Minimum 10 years in power generation or steam turbine engineering, with expertise in SPA, mechanical diagnostics, and thermodynamic optimization.
- Technical Expertise: Extensive knowledge of ASME PTC 6 standards, TDP-1, and ISO codes.
- Software Skills: Advanced experience with tools such as ANSYS (FEA), CFX (CFD), OSIsoft PI, and CAD software (e.g., SolidWorks or AutoCAD).
This position requires a strong leadership and mentoring ability, excellent written and verbal communication skills for technical reporting and customer engagement. The estimated salary for this role is $70-$80 per hour, depending on experience and qualifications.
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