Reliability Engineer Position

1 week ago


Inwood, Iowa, United States Knauf Insulation Full time
Job Summary:

The Reliability Engineer position at Knauf Insulation is a pivotal role in steering initiatives for the reliability and upkeep of plant machinery, processes, utilities, infrastructure, control systems, and safety/security measures.

This role involves pinpointing and overseeing risks to asset reliability that could negatively impact plant or business functions. Key responsibilities encompass mitigating losses, managing risks, and overseeing the asset management lifecycle.

The ideal candidate will possess strong knowledge of predictive maintenance programs and the tools associated with failure detection, as well as precision maintenance techniques and tools. Additionally, the candidate will have experience in maintenance engineering or reliability in an industrial manufacturing environment and a strong understanding of reliability improvement strategies, TPM, and other maintenance continuous improvement activities.

Key Responsibilities:

Provides leadership, technical assistance, and guidance to all reliability and maintenance interfacing team members.

Coordinate with corporate Maintenance Excellence team on best practices and reliability strategy.

Participate in the Plant Maintenance Framework Assessment by developing improvement plans for component deficiencies.

Develop proactive maintenance procedures that elongate equipment life.

Works with the team to ensure the reliability and maintainability of new and modified installations. Participates in the development of design and installation specifications along with commissioning plans.

Participates in the development of criteria for an evaluation of equipment and technical maintenance service providers.

Participates in the final check-out of new installations. Develops Precision Installation Program for setting-up new assets and parts.

Oversee the Precision Lubrication/Predictive Condition Monitoring Program. Identifying functional failures to allow enough time for proper planning and scheduling. Ensuring the program is designed for actual failure modes and optimal frequencies.

Develop and implement precision maintenance programs and specifications.

Manage performance metrics to ensure programs are being adequately executed.

Professionally and systematically defines, designs, develops, monitors, and refines an asset maintenance plan that includes:

Value-added preventive maintenance tasks

Effective utilization of predictive and other non-destructive testing methodologies designed to identify and isolate inherent reliability problems

Lead RCM, PMO, and other asset strategy definition activities

Requirements:

Bachelor's Degree in Engineering

Minimum of three (3) years maintenance engineering or reliability experience in an industrial manufacturing environment

Working knowledge of SAP PM module

Strong knowledge of predictive maintenance programs and the tools associated with failure detection (i.e., ultrasound, vibration analysis, oil monitoring, thermography) as well as the software associated with the predictive tools

Strong knowledge of precision maintenance techniques and tools (i.e., laser coupling alignment, laser sheave alignment, belt tensioning, etc)

Knowledge of reliability improvement strategies

Knowledge of TPM and other maintenance continuous improvement activities

Knowledge of Operations Analysis

Knowledge of production and processing techniques

Knowledge of inventory processes and procedures

Knowledge of specialty equipment and systems, uses, and applications

Knowledge of health and safety requirements in a similar environment

Ability to oversee projects and manage resources within budget

Ability to read and interpret CAD drawings

Ability to support and manage plant expansion projects as needed

Ability to communicate effectively across the organization

Ability to make quick, thorough decisions that will positively benefit the organization

Ability to develop goals and set standards by which the group is expected to perform

Ability to lead, train, and motivate others

Ability to thoroughly evaluate system performance and provide suggestions for improvement

Presentation skills

Problem-solving skills

Mathematical/statistical skills

Coordination skills

Active listening skills

Negotiation skills

Leadership skills

Communication skills (written and verbal)

EEO Statement:

Knauf Insulation is an equal employment opportunity employer and welcomes qualified candidates from diverse backgrounds to apply. Apply online or contact us to learn more about this exciting opportunity
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