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Lean Process Improvement Engineer
2 months ago
Job Overview:
The role involves the design, development, and analysis of production processes utilizing Lean Manufacturing and Six Sigma methodologies. You will be responsible for creating process control documentation to support all manufacturing operations. Your hands-on experience will be crucial in implementing efficient and capable processes for low volume, high mix electronic repair and assembly, as well as logistics processes in alignment with business needs.
This position is located in Lewisville, TX, with a standard work schedule from Monday to Friday, 8 am to 5 pm.
Key Responsibilities:
- Assess reverse logistics production workflows to enhance efficiency, including processes such as cosmetic evaluation, device refurbishment, programming, component testing, and final assembly assessments.
- Employ Microsoft Office Suite (Word, PowerPoint, & Excel) for editing, revising, and generating production documentation and process evaluations.
- Conduct time studies to establish baseline processes and lead or participate in Lean/Six Sigma improvement projects.
- Assist manufacturing operations with device failure validation, root cause analysis, and implementation of corrective actions.
- Collaborate with Quality Assurance and Materials teams to address component escalations impacting production lines and identify alternative sourcing options.
- Analyze production metrics and interpret findings to guide Lean improvement efforts.
- Design and develop fixtures and tools to enhance process efficiencies.
- Plan manufacturing facility layouts to optimize throughput, yield, and quality.
- Perform root cause analysis on product returns and repair process failures.
- Identify and communicate deficiencies and potential enhancements to the department supervisor.
- Proactively seek and pursue Lean process improvement initiatives.
- Facilitate Lean Six Sigma project management across the facility.
- Lead analytical troubleshooting and problem-solving efforts, mentoring others in these practices.
- Work collaboratively with plant leadership, customers, suppliers, and production personnel to identify and implement projects aimed at improving key performance indicators (KPIs).
Basic Requirements:
Associate's degree with a minimum of 3+ years of relevant industry experience, including proficiency in interpreting complex schematics, layouts, and specifications from clients and product documentation.
Preferred Qualifications:
- Bachelor's degree.
- Ability to manage multiple tasks in a fast-paced assembly and logistics environment.
- Strong verbal and written communication skills with a keen attention to detail.
- Experience with Lean 5S and Six Sigma statistical process control techniques is preferred.
- Familiarity with Minitab, Visio, AdobePro, or AutoCAD is advantageous.
Company Overview:
Assurant is a premier global business services provider that supports, protects, and connects significant consumer purchases. As a Fortune 500 entity with operations in 21 countries, Assurant advances the connected world by collaborating with leading brands to develop innovative solutions and enhance customer experiences through mobile device solutions, extended service contracts, vehicle protection services, renters insurance, lender-placed insurance products, and other specialty offerings.
Equal Opportunity Statement:
Assurant is an Equal Employment Opportunity employer and does not discriminate based on race, color, religion, sex, national origin, age, disability, veteran status, sexual orientation, gender identity, or any other characteristic protected by federal, state, or local law in employment decisions.
