Automation Controls Engineer

4 days ago

Westerville, Ohio, United States DariFill, Inc. Full time
Job Overview

We are seeking a highly skilled Automation Controls Engineer to join our Engineering team at DariFill, Inc. This is a fantastic opportunity to work alongside a talented and committed team and contribute to the continued growth and success of our Employee-Owned company.

Key Responsibilities:

  • Design, develop, and implement control systems for custom machinery, including PLC and embedded control-based hardware and software systems.
  • Work with mechanical engineers to interface and install PLC and embedded control-based hardware and software systems.
  • Prepare equipment drawings and documentation, and supervise the implementation of control systems.
  • Perform setup, calibration, design testing, and troubleshooting of circuits, components, and instruments.
  • Develop and document new PLC control systems from concept to installation.
  • Partner with other engineers and Operations team members to ensure equipment meets expectations and produces desired outcomes.
  • Analyze and recommend changes to equipment for improvements in performance and cost reduction.
  • Develop project requirements, prepare project specifications, cost estimates, and justification.
  • Maintain configuration control of current PLC source code.
  • Support training initiatives on new installations and develop standard operating procedures.
  • Provide technical support to field technicians for all manufacturing builds during assembly and commissioning of equipment.
  • Assist in creation of technical manuals and process documentation.
  • Stay abreast of the latest technology and techniques to provide designs that are competitive and cost-effective.

Requirements:

  • Bachelor's degree in Electrical Engineering or equivalent.
  • 2-5 years of electrical design engineering experience.
  • Experience with food processing or packaging equipment preferred but not required.
  • Experience programming Allen Bradley PLCs with an emphasis on efficient and effective code design and commenting.
  • Servo motor experience including sizing, programming, troubleshooting, and tuning as well as electrical noise control and torque limiting techniques.
  • Experience with cam profiles for motion control including analysis, creation, and modification of cam profiles and motion studies on both mechanical and virtual profiles.
  • Understanding of electrical design of industrial machine controls ranging from 110 to 480 VAC including power distribution, fuse/breaker selection, surge suppression, and short circuit current capacity.
  • Ability to design, modify, and troubleshoot pneumatic systems including calculations for flow, consumption, and filtration requirements.
  • Experience with PID control and tuning.
  • Use of 2D CAD to create accurate electrical and pneumatic schematics.
  • Interest in design, fabrication, and troubleshooting of high-speed machinery.
  • Analytical problem-solving skills and strong understanding of physics (F=ma, position, velocity, and acceleration equations).
  • Work well in a team environment with excellent communication skills.
  • Ability to produce clear and concise operating instructions and documentation.
  • Familiar with applicable codes and regulations (e.g. NFPA 70 & 79, UL).
  • Candidate must be thorough and accurate with excellent time management and organization skills.

We are an industry leader in the manufacturing technology sector, committed to the highest standards of quality for customers and employees. We pride ourselves on striving to be innovative and exceptional in every way. If you are a dynamic Automation Controls Engineer with a focus on innovation, precision, and excellence in production processes, we want to talk to you.

Salary: Determined upon qualifications.

Travel: Up to 10%

Job Type: Full-time

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