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Manufacturing Process Innovation Lead

1 month ago


Georgetown, United States ZT Systems Full time
About the Role

The Senior Manufacturing Process Engineer is responsible for leading the measurement and analysis of manufacturing processes, developing processes and related tooling, implementing standard operating procedures, driving continuous improvements in the factory, implementing new technologies, leading and supporting long-term initiatives, teaching best practices for engineering and factory execution, and mentoring more junior members of the Manufacturing Engineering Team. The Manufacturing Engineer's scope of responsibility covers the end-to-end warehouse process (material preparation, receiving, storage, inventory, and shipment preparation).

Responsibilities
  • Process Development: Lead the design, implementation, and measurement of warehouse processes Document and train operators on SOPs to drive efficiency and consistency Prioritize process flexibility to accommodate rapid and diverse product turn-over
  • Continuous Improvement: Collect and analyze key production metrics such as cycle time and yield to identify opportunities for process or quality improvements Set factory performance targets and control limits Identify and root cause excursions from factory control limits Develop and maintain Value Stream Maps to identify opportunities Lead initiatives to implement process improvements Identify end-to-end process bottlenecks and take action to alleviate
  • Factory Support: Root cause and resolve factory interruptions Work with factory leadership to ensure tools/equipment are in place and maintained Document, escalate, and improve issues reported by factory team Assist Process Excellence team with improving support management system
  • Layout Optimization: Analyze and plan workflow, equipment placement and space requirements to improve warehouse process efficiency.
  • Dashboard/Database Management: Work with the Business Intelligence team to automate data entry and visualization of data to drive improvement
Requirements
  • Bachelor's Degree in Industrial Engineering or relevant discipline
  • 2+ years of relevant work experience
  • Minimum of Six Sigma Green Belt Certificate
  • Experience with factory simulation software, FlexSim preferred
  • Experience with assembly automation technologies
  • Familiarity with ISO 9000 standards
  • Experience with and passion for Continuous Improvement, Lean, Kaizen, and Six Sigma methodologies
  • Capability to apply technical expertise in changeable and varied scenarios
  • Problem-solving skills with an emphasis on collaboration and flexibility
  • Analytical skills, including the ability to mine data to draw meaningful conclusions
  • Familiarity with Data Analytics best practices and querying raw data sets
  • Strong verbal and written communications skills
  • Ability to simplify complex issues for diverse audiences
  • Ability to consolidate information from numerous sources into a plan/direction for the organization
  • Experience with Microsoft Office tools (Outlook, Excel, and Word)
Estimated Salary: $120,000 - $180,000 per yearAbout ZT Systems

At ZT Systems, you'll get to do work you're proud of alongside smart, passionate people. Every day, there are opportunities to collaborate with the best in the industry to design, build, and deliver impactful solutions to world-class customers. Along the way, you will gain hands-on experience in a face-paced environment that's challenging, rewarding, and career-defining.

A culture built around our values we work hard and think fast. We view challenges as opportunities—to do better, push harder, and be faster than we were the day before. When we fail, we learn from it and move on together. And when we succeed, we use the momentum to go even further. We create value with everything we do, building the foundation of today—and transforming the future of tomorrow.

What We Offer

When you join ZT, you'll enjoy a range of world-class, inclusive employee benefits designed to grow with you and our company. From competitive compensation to 401K matching to comprehensive health & wellness programs and tuition reimbursement, ZT Systems offers industry-leading benefits packages for eligible employees designed to help you get the most out of life.