Automation and Controls Maintenance Specialist
3 weeks ago
Xylem is seeking a skilled Automation and Controls Maintenance Engineer to join our team. As a leading water technology company, we are committed to addressing the world's most critical water challenges.
The successful candidate will be responsible for troubleshooting and optimizing automated systems within our manufacturing environment. This role requires a blend of technical expertise and hands-on experience to optimize production processes, enhance efficiency, reduce costs, and improve product quality.
Key Responsibilities- Design, program, and commission automation systems, including PLCs, robotics, HMIs, SCADA, and other control systems.
- Develop detailed engineering documentation, including electrical schematics, software logic, and control system architectures.
- Collaborate with design and manufacturing teams to ensure automation solutions meet production requirements.
- Integrate automation systems with existing manufacturing equipment and processes.
- Test and troubleshoot automation systems to ensure proper functionality and performance.
- Analyze manufacturing processes to identify areas for automation and improvement.
- Implement automation solutions that reduce cycle times, increase throughput, and improve product consistency.
- Conduct root cause analysis on automation-related issues and implement corrective actions.
- Support future intelligent automation driven by AI and IoT connected equipment.
- Electro/mechanical troubleshooting and repair on automated production lines.
- Provide ongoing support and maintenance for automation systems.
- Develop and implement preventive maintenance programs for automated equipment.
- Train maintenance personnel in troubleshooting and maintaining automation systems.
- Ensure automation systems comply with safety regulations and industry standards.
- Develop and maintain risk assessments and safety protocols for automated processes.
- Participate in safety audits and implement necessary corrective actions.
- Bachelor's or associate's degree in electrical engineering, Mechanical Engineering, Automation Engineering, or related field.
- 3+ years of experience in automation engineering, preferably within a manufacturing environment.
- Proficiency in PLC programming (e.g., Siemens, Allen-Bradley) and HMI/SCADA systems.
- Strong electro/mechanical troubleshooting and repair skills within a light/medium manufacturing environment.
- Experience with robotics, motion control, and vision systems is a plus.
- Strong understanding of manufacturing processes and industrial control systems.
- Excellent problem-solving skills and attention to detail.
- Ability to work independently and as part of a team.
- Strong communication skills, both verbal and written.
- Experience with Industry 4.0 technologies and concepts.
- Familiarity with Lean Manufacturing and Six Sigma principles.
- Knowledge of safety standards (e.g., OSHA, ISO) and regulatory requirements.
- Project management experience and ability to lead cross-functional teams.
Xylem is an equal opportunity employer and welcomes applications from diverse candidates. We offer a competitive salary range of $62,000.00 - $99,000.00 and a comprehensive benefits package. If you are passionate about water technology and committed to excellence, we encourage you to apply for this exciting opportunity.
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