Quality Assurance Specialist

4 weeks ago


Reston, Virginia, United States Usui International Corporation Full time

Job Summary:

We are seeking a highly skilled Quality Assurance Specialist to join our team at Usui International Corporation. The successful candidate will be responsible for supporting the Operations team on trouble-shooting efforts, interfacing with Engineering personnel to establish process controls, and monitoring product performance.

Key Responsibilities:

  • Support the Operations team on trouble-shooting efforts on internal and customer concerns.
  • Interface with other Engineering personnel to establish process controls and product test requirements.
  • Monitor product performance and create quality documents such as Quality Alerts and Work Instructions.
  • Interpret test results, write reports, and effectively communicate with plant personnel and customers.
  • Maintain quality records, including certifications and inspection records.
  • Participate in training and coaching of inspection personnel.
  • Audit production processes and receiving materials to ensure quality.
  • Support supplier defect activity and customer issue activity.
  • Conduct root cause analysis and issue corrective actions.
  • Monitor and report KPI data.
  • Manage suspect parts and hold area daily.
  • Support APQP and PPAP activities.
  • Create and update Control Plans.
  • Participate in creating quality inspector training material.
  • Support Supplier Quality on supplier visits.
  • Ability to lead kaizen activity and customer meetings.
  • Perform risk analysis and internal auditing.
  • Ability to make sound judgments and take action with little support.
  • Back up for manager as needed.
  • Support training of other Quality Engineers.

Requirements:

  • Bachelor's degree in engineering or manufacturing preferred.
  • 6 or more years quality experience preferably in the automotive industry.
  • Experience as a QA engineer in a IATF16949 registered manufacturing operation.
  • Exposure to Automotive OEM Supplier quality practices and procedures.
  • General knowledge of geometric dimensioning and tolerances.
  • Ability to handle moderately complex issues.
  • Prior work experience with automotive PPAP process and customer interface is highly desirable.
  • Experience with ISO 9001 and TS16949 preferred.
  • Must be a self-starter and able to adjust quickly to changing priorities and assignments.
  • Experience in using Statistical Process Controls.
  • Demonstrated commitment to quality and related issues.
  • Excellent communication skills, written and verbal.


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