Position Title: Pay for Skills – Melt & Pour Level 3

Openings Available: 1

Shift Timing: Third shift, standard hours 12:00 a.m.-10:00 a.m.

Department: Melt & Pour

Supervisor: Will Cleveland

Compensation Type: Hourly

Hourly Rate: $ 25.19

Job Overview: This role encompasses various essential tasks related to the melting and pouring of metals, ensuring adherence to quality and safety standards.

Key Responsibilities:

• Pouring Operations:
  - Ensure correct weight and clamp positioning based on mold size.
  - Inspect sprue and risers for accuracy and remove any debris.
  - Follow master instructions for specific requirements.
  - Execute proper pouring techniques, maintaining an even stream and correct height for risers.
  - Implement effective gas removal methods during pouring.
  - Position hot topping and heat tags post-pour.
  - Safely remove clamps and weights once cooled.
• Ladle Maintenance:
  - Place ladles on preheaters and ignite safely.
  - Repair or replace ladle linings, including safety liners.
  - Fabricate ceramic pots for hand shanks.
• Furnace Assistance:
  - Utilize heat logs to weigh raw materials accurately.
  - Deliver appropriate charges to designated decks in sequence.
  - Conduct cycle counts as required.
• Melt Scheduling:
  - Organize molds for the desired alloy and quantity.
  - Stamp heat tags with corresponding heat numbers.
  - Document pouring data, including temperatures and serial numbers.
  - Maintain logs for heat identification, ladles, and test bars.
• Metal Melting:
  - Verify charge materials against heat logs.
  - Melt metal heats according to established procedures.
  - Keep detailed records of furnace operations and maintenance.
• General Duties:
  - Adhere to safe work practices and report quality issues promptly.
  - Maintain cleanliness and organization in the work area.
  - Perform additional tasks as assigned by the supervisor.

Qualifications:

Education: High school diploma, GED, or equivalent.

Skills: Proficiency in basic arithmetic and comprehension of shop documentation.

Physical Abilities: Must be capable of lifting up to 75 pounds.

Work Environment: Typical foundry conditions.

The descriptions provided above aim to outline the general nature and level of work expected from individuals in this role. They are not exhaustive lists of all responsibilities, duties, and skills required for personnel in this classification. Reasonable accommodations will be made for essential job functions as necessary.