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Automation and Controls Specialist

1 month ago

Essex Junction, Vermont, United States Revision Military Full time
Job Summary

The Automation and Controls Engineer is a critical role in ensuring the safe and continued operation of our manufacturing plant's automated systems and processes. This position is responsible for maintaining, troubleshooting, and improving automated systems and processes related to injection molding, lens coating, inspection, etching, shaping, and materials handling, as well as robotics and other automated systems as assigned.

Key Responsibilities
  • Generate wiring schematics and control drawings using CAD software, including AutoCAD, SolidWorks, and Draftsight.
  • Provide technical support for related equipment and process improvement projects, focusing on operational efficiency, safety, and machinery performance.
  • Analyze and evaluate problems to identify root causes and implement corrective actions to ensure improved reliability and safety.
  • Maintain accurate records of machine malfunctions, anomalies, root cause/corrective actions, and process improvements.
  • Develop operational procedures and work instructions to ensure safe operation of systems and processes.
  • Collaborate with maintenance personnel and contracted services to ensure timely and effective equipment service and upgrade projects and PM activities.
  • Work with other engineers and maintenance personnel to troubleshoot equipment and process, and make changes, upgrades, repairs, and perform installations as necessary.
  • Manage multi-functional projects of various sizes, working with suppliers, contractors, and internal procurement agents for parts, documentation, service, and other requirements.
Requirements
  • Bachelor's degree in Electrical Engineering or Electro-mechanical Engineering or the equivalent combination of education and experience.
  • 5+ years of experience in Electrical and Controls engineering in a manufacturing environment.
  • Knowledge of NEC and NFPA Electrical Codes.
  • Experience in IEC 61131-3 programming Environment (Codesys).
  • Experience with Industrial communication buses, such as AS-I Bus, Interbus, and Ethernet.
  • Experience with programmable logic control (PLC), human-machine interface (HMI), and supervisory control and data acquisition (SCADA) software, PC-based control, distributed control systems (DCS), CNC, motion control, robotics, machine control, vision systems, motor drives, and manufacturing execution systems (MES).
  • Experience specifying, maintaining, programming robotic automation and motion control, including multi-axis robots and system integration.
  • Strong knowledge in basic sensors, including pressure transmitters, flow transmitters, limit switches, proximity switches, optical sensors, bar code systems, current and voltage isolators.
  • Strong background in AC and DC Motors, understanding motor torque, HP, and how to control speeds.
  • Experience in AC and DC Drives, understanding PID Loops and flow control.
  • Understanding of electrical and mechanical prints, schematics, manuals, for various types of manufacturing equipment systems.
  • Electrical and mechanical system and component level trouble shooting skills required.
  • Experience in Allen-Bradley PLC controls programming languages, such as SFC, Function Blocks, Structured Text, and Rockwell Ladder logic, networks, and Profibus.
  • Several years of engineering project leadership experience preferred.
  • Ability to manage pressure within a fast-paced work environment, flexibility to support critical production schedules.
  • Support Mechanical, Process, and Maintenance engineering projects as needed.
  • Knowledge of Design of Experiments practices is a plus.
  • Competent using basic MS Office applications, including MS Excel, MS Project, Word, PowerPoint, etc.
  • Take self-directed project lead for systems integration of automated processes.
  • Must have effective verbal and written communication skills.
  • U.S. Government authorization required.
Work Environment
  • Manufacturing work environment.
  • May have to lift and move up to 50 pounds.