Senior Process Engineer

11 hours ago


Lockport, New York, United States MAHLE, Inc Full time

Job Summary

The Senior Process Engineer for Assembly & Testing is a key member of the process engineering team responsible for developing, implementing, and optimizing production processes for variable displacement and electrically driven compressors in the automotive industry. This role participates in the development and implementation of assembly process concepts for customer projects globally, considering existing plant capacities and technologies to ensure project timing and KPI deliverables. The successful candidate will support MAHLE plants in assembly processes issue resolution and contribute to achieving KPI targets by improving the global assembly production footprint in line with MAHLE Production System (MPS) standards and requirements.

Key Responsibilities

  • Conduct feasibility studies of assembly and testing processes
  • Work closely with product engineering to ensure state-of-the-art testing processes
  • Design and manufacture equipment and tooling for engineering trials and series production
  • Lead the development and implementation of compressor assembly and testing processes
  • Elaborate equipment specifications and conduct equipment validation
  • Collaborate with suppliers and manufacturing plants globally to ensure processes are implemented per specifications
  • Represent the process engineering department in project meetings, reporting the status of respective projects
  • Drive manufacturing process and technology standardization and continuous improvement
  • Drive equipment flexibility and capacity utilization
  • Prepare P-FMEAs, PCPs, and Work Instructions
  • Support plant manufacturing processes problem/issues resolutions
  • Support optimization workshops in manufacturing plants globally

Requirements

  • Bachelor's degree in Science or Engineering with a focus on Production, Mechanical, or Manufacturing Engineering is required; a Master's degree is a plus
  • 5+ years of professional experience in high-precision manufacturing and assembly processes development is required; 10+ years is preferred
  • Demonstrated experience in Production Launch and Process Design is required
  • Demonstrated experience with highly-automated assembly lines is required
  • Experience with Helium Mass Spec Leak, Electrical Testing, and NVH Testing is highly desired
  • Experience working with suppliers and managing equipment builds is required
  • Computer skills including Microsoft Office and Basic 3D modeling
  • Ability to manage time and organize effectively with multiple projects
  • Ability to work effectively in a global team environment at different locations
  • 25-30% Domestic and International travel is required


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