Manufacturing Process Engineer Specialist

3 weeks ago


Lockport, New York, United States MAHLE, Inc Full time

MAHLE is a global company with a strong presence in the automotive industry, seeking a highly skilled Senior Process Engineer for Assembly & Testing to join our team.

This role is part of our process engineering team, responsible for developing, implementing, and optimizing production processes for variable displacement and electrically driven compressors.

The successful candidate will participate in the development and implementation of assembly process concepts for customer projects globally, ensuring project timing and KPI deliverables. They will support MAHLE plants in resolving assembly process issues and contribute to achieving global assembly production footprint targets in line with MAHLE Production System (MPS) standards and requirements.

Key Responsibilities

  1. Conduct feasibility studies of assembly and testing processes.
  2. Collaborate with product engineering to ensure state-of-the-art testing processes.
  3. Design and manufacture equipment and tooling for engineering trials and series production.
  4. Lead the development and implementation of compressor assembly and testing processes.
  5. Elaborate equipment specifications and conduct equipment validation.
  6. Work with suppliers and manufacturing plants globally to ensure processes are implemented per specifications.
  7. Represent the process engineering department in project meetings, reporting project status.
  8. Drive manufacturing process and technology standardization and continuous improvement.
  9. Drive equipment flexibility and capacity utilization.
  10. Prepare P-FMEAs, PCPs, and Work Instructions.
  11. Support plant manufacturing processes problem resolutions.
  12. Support optimization workshops in manufacturing plants globally.

Requirements

  • Bachelor's degree in Science or Engineering with a focus on Production, Mechanical, or Manufacturing Engineering is required; a Master's degree is a plus.
  • 5+ years of professional experience in high-precision manufacturing and assembly processes development is required; 10+ years is preferred.
  • Demonstrated experience in Production Launch and Process Design is required.
  • Demonstrated experience with highly-automated assembly lines is required.
  • Experience with Helium Mass Spec Leak, Electrical Testing, and NVH Testing is highly desired.
  • Experience working with suppliers and managing equipment builds is required.
  • Computer skills including Microsoft Office and Basic 3D modeling are required.
  • Ability to manage time and organize effectively with multiple projects is required.
  • Ability to work effectively in a global team environment at different locations is required.
  • 25-30% Domestic and International travel is required.

Salary Range

$80,000 - $130,000


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