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Reliability Engineer
2 months ago
PQ is a leading global provider of silicates, silicas, and derivative products. Our products are used in a wide variety of industrial processes and many customer products, from decorative paints to green cement, from clean drinking water to green tires, and from toothpaste to biofuels and beer.
Key Responsibilities- Develop and maintain programs and systems to shift maintenance and operation of site facilities to a proactive, data-driven, and condition-based asset management approach.
- Act as a change agent in the unit assigned, supported by the Corporate R&M Leader.
- Provide technical support to Production and Maintenance personnel, lead or participate in Root Cause Failure Analyses, and monitor KPI data for early identification and resolution of reliability issues.
- Perform failure mode and effect analysis to develop equipment maintenance plans, including equipment checks and Preventive & Predictive Maintenance (PPM).
- Assess and develop capability of mechanics on their role in reliability improvement.
- Define Root Cause Failure Analysis (RCFA) trigger points and implement corrective and improvement plans.
- Perform and document equipment criticality analysis.
- Analyze data using reliability analysis tools to develop and implement improvement plans.
- Lead reliability improvement teams and perform or arrange for physical failure analysis.
- Work with plant engineering, purchasing, and plant's stores organizations to develop and execute Design for Reliability principles for Capital projects.
- Assess effectiveness of QA practices.
- Work with plant's inspector group to ensure appropriate inspection technologies are being used and assessing quality of inspection plans.
- Review inspection reports and analyze data to determine fitness for service, quality of inspection, and appropriate inspection interval.
- Use Risk Based Inspection (RBI) methodologies to determine appropriate inspection methodologies and intervals.
- B.S. in Mechanical Engineering or other engineering degree with 5-10 years of functional chemical industry experience.
- Knowledge of mechanical equipment design and detailed understanding of maintenance and reliability activities associated with process equipment.
- Knowledge of API, ASME, and ISO industry standards for fixed and rotating equipment.
- Capable of writing mechanical design packages for highly hazardous chemical processes.
- Basic understanding of Reliability tools and techniques, including Failure Mode and Effect Analysis (FMEA), Root Cause Failure Analysis (RCFA), and Predictive techniques for fixed, rotating, power distribution equipment, and instrumentation.
- Must have very good oral and written communication skills.
- Must have a demonstrated proficiency with personal computers and all basic software.
- Must have demonstrated team building and influence/negotiation skills.
- Communicates, promotes, and personally demonstrates Safety/Health as #1 priority.
- Participation in risk assessment audits as applicable.
- Understand PQ Principles and how they are implemented in the site organization, rules, and procedures.
- Completes HSE training requirements identified for the job in a timely manner.
Up to 50% travel required.
PQ is an equal opportunity employer. We evaluate qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other legally protected characteristics.
