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Production Optimization Engineer
2 months ago
The Production Optimization Engineer will play a key role in driving operational excellence and process improvement within the International Flavors & Fragrances (IFF) organization. This position will be responsible for optimizing plant operations, resolving plant problems, and enabling safe and efficient production of high-quality products.
Key Responsibilities- Develop process expertise and coach, advise, and assist the operations team on day-to-day issues and opportunities related to safety, quality, throughput, reliability, and cost.
- Develop and implement short interval control metrics, operating discipline, training, and work processes to maximize value to the business in a safe, environmentally friendly manner, while meeting and exceeding customer expectations.
- Utilize process and engineering knowledge, coupled with input from other business subject matter experts, to identify, prioritize, and assist in the execution of plant improvement projects to increase performance via equipment and process control optimization.
- Serve as the manufacturing representative for capital projects to install new capabilities and/or add capacity at the facility.
- Apply continuous improvement methodologies (LEAN/6σ) to enhance plant operations and improve product quality performance.
- Work with plant process control coordination to ensure process control is optimized in the facility.
- Support plant roles in procedure usage, creation, reviews, updates, and approvals.
- Collaborate with the plant team and quality coordinator to continuously improve product quality performance and meet and exceed requirements of ISO 9001:2015 and FSSC 22000.
- Utilize plant information systems to gather data for troubleshooting and streamline tasks for various roles.
- Diagnose and document the root causes of asset utilization losses for tracking in global systems.
- Assist with implementation of all aspects of process safety, including process hazard analysis, layers of protection analysis, and loss prevention principle application.
- Utilize statistical analysis methods to produce data-based decisions and results.
- Lead and participate in root cause investigations (RCI) for unplanned events that meet standardized criteria.
- Provide training in responsible areas as process SME to technical staff and operations as needed.
- Work with R&D and technical services to develop and qualify novel products in the production facility that create value-added differentiation in the marketplace.
- A minimum of a Bachelor's degree in Engineering is required. Chemical or Mechanical preferred.
- 2 years of engineering experience in a manufacturing and/or design capacity preferred.
- Experience in continuous improvement methodologies (e.g. Six Sigma, LEAN, etc.) preferred.
- Experience with Aspen IP21, ABB 800xA, SAP, and VBA are strong assets, but training will be provided.
