Senior Quality Engineer

4 weeks ago


Springfield, Illinois, United States EnerSys Full time

At EnerSys, we're the global leader in stored energy solutions for industrial applications. With over thirty manufacturing and assembly plants worldwide, we're committed to delivering exceptional quality to our 10,000+ customers across 100+ countries.

Job Purpose

The primary objective of this role is to support Plant Quality Managers in executing high-priority projects, ensuring a safe introduction of new or transferred batteries from other factories.

Key Responsibilities
  1. Safe Launch: Oversee Safe Launch activities for new TPPL products and product transfers between facilities.
  2. Quality Development: Collaborate with Advanced Quality to develop internal PPAP.
  3. Process Validation: Review results of Advanced Quality and Engineering documentation, and test results to ensure compliance with regulatory and customer requirements.
  4. Procedure Development: Create procedures for factories to initiate test plans, from SOP to gradual shipment release.
  5. PFMEA Management: Employ and update PFMEA as risks are reduced post-validation and safe launch testing.
Scrap Reduction
  1. Priority Coordination: Coordinate priorities with factory Quality Managers based on MDI Paretos and scrap loss categories.
  2. Project Execution: Execute projects to reduce scrap losses, collaborating with various factory departments.
  3. KPI Monitoring: Develop and monitor KPI dashboards to set baselines and ensure effectiveness.
Requirements
  • Bachelor's degree in engineering
  • Deep understanding of battery manufacturing (minimum of 3 years)
  • Project leadership experience (minimum of 3 years)
  • Knowledge of DMAIC practices

EnerSys is an equal opportunities employer, committed to diversity and inclusion. We prohibit discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, or any other protected characteristic.



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