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Controls Engineer

1 month ago

Avon Lake, Ohio, United States Ford Motor Company Full time
Job Summary

We are seeking a highly skilled Controls Engineer to join our Manufacturing team at Ford Motor Company. As a key member of our team, you will be responsible for designing, developing, and implementing control systems for our smart vehicles.

Key Responsibilities
  • Lead problem-solving efforts to resolve tooling, equipment, and conveyor performance issues and downtime.
  • Coordinate resources to find root causes and fixes, manage and break down problems into items that can be validated.
  • Utilize sound knowledge to design and implement vision control systems, familiar with different types of vision cameras and their programming software.
  • Continuously evaluate equipment for improvement in quality and delivery.
  • Use FIS plant monitoring software to review cycle times of equipment, review and follow up on project installations.
  • Reprogram equipment for engineering changes and improvements.
  • Update program backups for machinery and automation.
  • Program new installations of automation, machinery, material handling, and robots.
  • Assist in training manufacturing personnel and plant electricians.
  • Read and modify electrical prints and schematics, AutoCAD.
  • Maintain familiarity with OA, CPN/MPN networks and communication protocols for connecting to wireless and wired networks.
  • Manage installation and maintenance of virus protection software for controls network PCs, perform PC backup disc images and installation of communication and firmware and controls software.
Requirements
  • High School Diploma or GED.
  • 2 or more years of Controls Engineering experience (internship and coop experience will be considered).
  • Bachelor's degree in electrical, mechanical, controls, or automation engineering preferred.
  • Electrical background (electrician or technician) preferred.
  • Familiar with PLC/CNC (Rockwell), VFD, Servo, Profinet, ABB, and Kawasaki Robots.
  • Demonstrated ability to read blueprints, modify electrical schematics, and use AutoCAD.
  • Validated ability to troubleshoot equipment and continuously evaluate for process improvements.
  • Experience with conveyor system programming and overhead Gantry.
  • Solid understanding of networking to include DH+, Ethernet, and remote IO.
  • Lean Manufacturing and Six Sigma experience.
  • Lean Tools – 5S, Kanban, Poka-Yoke, Value Stream Mapping experience.
  • Understanding of 8D, FMEA, and DMAIC processes.
  • Familiar with TQM and Kaizen methods.
  • One or more years of experience with MS Office (Word/Excel/PowerPoint/Outlook).
  • Knowledge of simulation modeling and visual factory management preferred.
What We Offer
  • Immediate medical, dental, and prescription drug coverage.
  • Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up child care, and more.
  • Vehicle discount program for employees and family members, and management leases.
  • Tuition assistance.
  • Established and active employee resource groups.
  • Paid time off for individual and team community service.
  • A generous schedule of paid holidays, including the week between Christmas and New Year's Day.
  • Paid time off and the option to purchase additional vacation time.