Automation Controls Specialist

2 weeks ago


Bessemer, Alabama, United States Alpha Matrix Full time
Job Title: Automation Controls Engineer

At Alpha Matrix, we are seeking a highly skilled Automation Controls Engineer to join our team. As a key member of our engineering team, you will be responsible for designing, developing, and implementing automated overhead crane control systems from inception to completion.

Key Responsibilities:

  • Design and develop complete automation systems using AutoCAD Electrical software, including power distribution, safety circuit, I/O controls, communications, and panel layout drawings.
  • Calculate panel SCCR, power rating, and FLA for panel rating.
  • Assemble electrical components during equipment build.
  • Program PLCs, SCADA, HMI, and VFDs from scratch for automated cranes.
  • Configure, debug, and test equipment on the shop floor in preparation for customer reviews.
  • Lead runoff on the shop floor with customers.
  • Assemble electrical components during installation of equipment.
  • Lead start-up at customer facilities and drive projects to completion.
  • Manage time and costs to ensure projects are completed within budget and on schedule.

Requirements:

  • Bachelor's degree in a related engineering field or 5+ years of relevant work experience.

Preferred Qualifications:

  • 5+ years of controls experience in the machine building OEM industry.
  • Ability to travel and work at customer facilities for approximately 30% of the time, typically in 2-week spurts.
  • Solid understanding of industrial controls, PLCs, and VFDs.
  • Proven ability in VFD commissioning: Magnetek/Yaskawa, Siemens, Rockwell.
  • Talent in programming in a ladder logic environment (Allen Bradley Studio 5000 and Siemens TIA Portal).
  • Experience setting up Remote IO and other components on industrial networks such as Ethernet/IP, ProfiNet, Profibus, and Modbus.
  • Experience building, troubleshooting, and deploying SCADA systems.
  • Experience setting up HMIs (Allen Bradley and Siemens).
  • Strong ability to communicate within the organization and directly with customers.
  • Ability to lead projects at installation and serve as the main customer interface.
  • Understanding of RIA Robot Safety Standards, OSHA Safety Standards, and NFPA 79 standards.


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