Automation Controls Specialist
2 weeks ago
At Alpha Matrix, we are seeking a highly skilled Automation Controls Engineer to join our team. As a key member of our engineering team, you will be responsible for designing, developing, and implementing automated overhead crane control systems from inception to completion.
Key Responsibilities:
- Design and develop complete automation systems using AutoCAD Electrical software, including power distribution, safety circuit, I/O controls, communications, and panel layout drawings.
- Calculate panel SCCR, power rating, and FLA for panel rating.
- Assemble electrical components during equipment build.
- Program PLCs, SCADA, HMI, and VFDs from scratch for automated cranes.
- Configure, debug, and test equipment on the shop floor in preparation for customer reviews.
- Lead runoff on the shop floor with customers.
- Assemble electrical components during installation of equipment.
- Lead start-up at customer facilities and drive projects to completion.
- Manage time and costs to ensure projects are completed within budget and on schedule.
Requirements:
- Bachelor's degree in a related engineering field or 5+ years of relevant work experience.
Preferred Qualifications:
- 5+ years of controls experience in the machine building OEM industry.
- Ability to travel and work at customer facilities for approximately 30% of the time, typically in 2-week spurts.
- Solid understanding of industrial controls, PLCs, and VFDs.
- Proven ability in VFD commissioning: Magnetek/Yaskawa, Siemens, Rockwell.
- Talent in programming in a ladder logic environment (Allen Bradley Studio 5000 and Siemens TIA Portal).
- Experience setting up Remote IO and other components on industrial networks such as Ethernet/IP, ProfiNet, Profibus, and Modbus.
- Experience building, troubleshooting, and deploying SCADA systems.
- Experience setting up HMIs (Allen Bradley and Siemens).
- Strong ability to communicate within the organization and directly with customers.
- Ability to lead projects at installation and serve as the main customer interface.
- Understanding of RIA Robot Safety Standards, OSHA Safety Standards, and NFPA 79 standards.
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