Senior Manufacturing Engineer

2 weeks ago


Kenosha, Wisconsin, United States Zebra Full time
Job Summary

Zebra is seeking a highly skilled Senior Manufacturing Engineer to join our Technical Operations team. As a key member of our team, you will be responsible for leading and supporting various operational groups in determining root cause and resolution of performance-related issues.

You will also be responsible for delivering efficient and effective process improvements using Lean Six Sigma tools in support of cost reduction goals. This is an on-site position in Kenosha, WI.

Responsibilities
  • Define and improve standard hours for the Distribution Center reconfiguration/postponement area
  • Determine Value Add vs. Non-Value Add activities and eliminate or reduce them
  • Design layouts based on standards criteria
  • Continuous Flow (Process, Material and People flow)
  • Optimize the space utilization (reconfiguration, kitting, configuration)
  • Capacity analysis for DL, IDL, machines, test equipment and all resources required on the operation
  • Develop, manage, evaluate fixtures, machines and test equipment for ergonomics and times analysis before being implemented on the postponement line
  • Define, improve and implement efficient rate of flow (Standard Time Analysis, Time Studies, MOST analysis)
  • Drive the Lean Transformation initiatives with Lean Six Sigma as a framework
  • Drive process digitalization and automation
  • Manage and improve Engineering Change process
  • Create Standard Work Instructions and procedures
  • Support product conversions and quality rework activities
  • Ensure Asset Management and Lifecycle control processes are maintained
  • Evaluate and give input to design for ease of assembly and re/configuration
  • Review packaging material for better handle and price reduction
  • Work with the cross-functional team to meet the critical metrics like quality, cost, delivery, lead time and service
  • Work with account teams to perform product firmware / software update validations, structure product BOMs to capture FW/SW, develop and document processes for mass production of product downloads, including using tools for wireless download
  • Develop label templates to support product labeling requirements
  • Develop and provide ongoing technical improvement plans and status reports on progress
Qualifications

Bachelor's degree in Manufacturing/Industrial Engineering and 4+ year experience or Master's degree in Manufacturing/Industrial Engineering and 2+ year experience

Advanced level of understanding of the manufacturing engineering discipline

Advanced level of knowledge of manufacturing engineering equipment

Strong understanding of sustainable design practices

Zebra is an equal opportunity/affirmative action employer committed to a diverse and inclusive workplace. All qualified candidates will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability and protected veteran status or any other basis prohibited by law.



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