Senior Design Engineer

4 weeks ago

Columbus, Ohio, United States Dorel Juvenile Full time

We are seeking a highly skilled Senior Design Engineer to join our team at Dorel Juvenile. As a key member of our Product Development team, you will be responsible for creating innovative products that meet the highest standards of quality and safety.

Key Responsibilities:


• Develop and lead product development projects from conception to production, ensuring all products meet design goals, marketing objectives, and quality, compliance, and safety requirements.


• Conduct benchmarking and GAP analysis of competitor samples and incorporate competitive advantages/solutions into designs.


• Understand system and sub-system level interactions and failure modes, driving design and technical reviews.


• Lead detailed design of components and sub-assemblies by material selection, dimensions, and tolerances to meet product specifications and manufacturing feasibility through technical analysis.


• Generate and manage technical specifications, technical data, and functional descriptions for new product development projects.


• Develop measurement systems to provide data and rationales for Dorel internal product requirements.


• Integrate "voice of the consumer" considerations into new product development.


• Develop and manage Design Validation Plans (DVP) including all Regulatory, Compliance, and Dorel internal requirements.


• Communicate ideas quickly and effectively using a combination of sketching, CAD layouts, 3D models, and working prototypes to evaluate potential solutions.


• Troubleshoot test failures, generate solution concepts, and provide guidance for design changes and test protocol improvements for non-conforming product.


• Evaluate product samples and provide feedback and direction for proposed design solutions to address technical shortcomings to global product development teams and sourcing teams.


• Support engineering for test fixture design and prototype creation by utilizing on-site 3D printing and machine shop services.


• Evaluate product packaging and instruction manuals to validate product functionality is clearly communicated in relation to intended design goals, product marketing claims, and legal cautions and warnings.


• Drive and participate in VA/VE activities during and post-development to increase profitability and enhance product function without compromising product cost.


• Continually evaluate and improve designs for cost effectiveness, manufacturing improvements, increased reliability, consumer usability, and value.


• Work in conjunction with the lab test team to develop necessary new test methods for new and existing products.


• Provide technical support to the Customer Care team related to developed and sourced products.


• Ability to manage multitask daily activities with low supervision (self-driven).


• Evaluate and interpret intellectual property landscape to determine viability of design solutions for implementation into new product development projects.

Education, Experience, and Skills:


• Bachelor's Degree in Mechanical Engineering, Master degree in Engineering/Technology is a plus.


• Six Sigma Belt Certified and proof of application preferred.


• Minimum 8+ years of experience in a mechanical design engineering environment, preferably within Consumer Goods Industry.


• Advanced knowledge in plastic injection molded components design. Experience in sheet metal stampings would be a plus.


• Proficient in design tools including DFMEA, GD&T, Tolerance Stack up.


• Knowledge of related ASTM/FMVSS/CMVSS standards that pertain to juvenile consumer products desired.


• Strong communication skills and is comfortable working in cross-functional teams, including globally.


• Proven structured approach to creative problem-solving using A3s, 8Ds, etc.


• Significant experience with 3D design using CAD platforms, SolidWorks preferred.


• Microsoft office skills required, experience with Excel VBA coding is a plus.


• Basic manual tool skills required, machine tool (lathe and mill) experience a plus.

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