Design Engineer

4 weeks ago

Cleveland, Ohio, United States SIFCO Full time
Job Summary

We are seeking a highly skilled Design/Project Engineer to join our team at SIFCO. As a key member of our engineering department, you will be responsible for providing technical expertise in product and process development, improvement, and troubleshooting.

Key Responsibilities
  • Manage projects and product launches through the DIAMOND stage gate process
  • Develop and implement new product design and product improvement efforts, managing the product development process through various stages
  • Support the SMART program by defining and facilitating continuous improvement activities, applying Lean, Six Sigma, and sound RCA tools
  • Coordinate with other departments, including Sales, Supply Chain, Quality, and Operations, as well as outside suppliers, designers, and technicians throughout all stages of product design and improvement processes
  • Design and simulate tooling and process to produce a finished forged part that meets customer specifications
  • Utilize design software and tools to provide valid information to technically support sales
  • Design forged parts from customer machine drawings, forging part drawings, or 3D models, revising drawings and models due to customer changes or internal needs
  • Design preform shapes and operations required to produce the finish forged part
  • Setup and run FEM simulations to validate that the tooling design will produce an acceptable finish forging
  • Interface with shop floor associates to discuss and resolve design and manufacturing issues
Requirements
  • BS in Mechanical Engineering or similar discipline with 3+ years' experience in a manufacturing environment, forging experience preferred
  • Proven ability to manage projects and multiple concurrent priorities
  • Excellent written and verbal communication skills
  • Solid analytical skills in defining problems, collecting data, establishing facts, and drawing valid conclusions
  • Introductory experience with 3D CAD package, prefer CATIA V5 or Creo (Pro-Engineer)
  • 1000+ hours machine time preferred
  • Familiarity with finite element modeling principles
  • Experience with stress/strain, deformations, and thermal distributions
  • Understanding of pre-processing concepts, including boundary conditions and meshing
  • Understanding of post-processing and ability to interpret the outcomes of a FE model
  • Metal flow simulation software a plus (DEFORM 2D/3D)
  • Knowledge of drawing and dimensioning standards (ASME Y and later)
  • Experience with detailing and understanding tooling layouts and assemblies
  • Comfortable with heat transfer, including finite differences, and deriving boundary conditions
What We Offer

We believe a workforce with diverse backgrounds and skills helps us realize our full potential. We are proud to be an equal opportunity employer, and we take affirmative action to ensure that minorities, females, individuals with disabilities, and protected veterans are introduced into our workforce and given opportunities to grow.

We offer a competitive compensation and benefits package, including medical, dental, vision, life insurance, disability, flexible spending accounts, supplemental insurance, and a 401(k) plan with a generous match.

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