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Electric Machine Simulation Engineer

2 months ago


Columbia, South Carolina, United States Integer Technologies LLC Full time

Company Overview

Integer Technologies LLC is a pioneering organization dedicated to applied research and innovative product development. Founded by a team of dedicated scientists and engineers, we focus on advancing technology and enhancing national security. Our work primarily involves research and development for next-generation systems tailored for the Department of Defense (DoD) and various U.S. Government agencies, transforming cutting-edge research into practical solutions with both military and commercial relevance.

Our expertise in power and energy systems is critical to supporting the electrification of military platforms, including naval vessels. We delve into research surrounding hybrid and electric propulsion systems, extensive energy storage solutions, power conversion technologies, and the integration of these systems with mission-critical applications to ensure rapid and reliable power responses.

Position Summary

The role of the Electrical Hardware-in-the-Loop (HIL) Engineer demands a robust understanding of real-time simulation techniques for electrical power systems, power converters, electric machines, and their control mechanisms. Candidates should possess a comprehensive grasp of the multi-faceted physics that govern power system components and be adept at maintaining virtual models of these systems for applications such as health monitoring, diagnostics, prognostics, and advanced control strategies.

The ideal candidate will have a proven track record with controller hardware-in-the-loop (CHIL) systems, where the controller of a physical power system operates in tandem with a real-time simulation model. Additionally, familiarity with power hardware-in-the-loop (PHIL) testing, which involves evaluating real power hardware at full-scale power and voltage levels, is essential.

Successful candidates will demonstrate a commitment to professional growth, consistently enhancing their skills and knowledge to stay at the forefront of technology. Organizational skills and attention to detail are crucial, as this role may require interaction with clients whose requirements are dynamic and sometimes challenging to articulate. Strong communication abilities will be an asset.

Integer Technologies LLC is committed to tackling complex challenges that currently lack established solutions. All candidates must be capable of conducting research, assimilating new concepts from various engineering disciplines, and documenting their findings in an accessible manner for non-experts.

Key Qualifications

  • Bachelor's degree in electrical engineering, mechanical engineering, or a related technical field.
  • Proven expertise in at least one computer modeling and simulation platform (preferably MATLAB/Simulink).
  • Proficiency in at least one programming language (e.g., Python, C++, Java).
  • Understanding of HIL challenges, including communication protocol coordination, amplifier bandwidth selection, and latency minimization.
  • Mastery of real-time computer modeling and simulation environments such as RTDS, Opal-RT, or Speedgoat.
  • Experience with CHIL, ensuring real-time coordination between physical controllers and simulation models.
  • Experience with PHIL testing, involving real power hardware and simulation integration.
  • Hands-on experience with power equipment testing, including converters, generators, motors, and batteries.
  • Subject matter expertise in one or more technical areas, including:
    • Electrical Power and Energy Systems such as electric machinery, gas turbines, diesel generators, propulsion systems, and power electronics.
    • Cooling and Ventilation Systems encompassing heat exchangers, pumps, valves, and piping.
    • Machinery Control Systems involving sensing, communication, and control systems for electromechanical systems.
    • Experience with ship power systems, microgrid systems, and integrated power concepts.
    • U.S. citizenship is required, with the ability to obtain a U.S. Secret security clearance.

Preferred Qualifications

  • A graduate degree (Masters/PhD) in electrical engineering, mechanical engineering, or a similar field, or equivalent industry experience.
  • In-depth knowledge of simulation solver technologies and numerical integration methods.
  • Experience with military and/or marine power systems.
  • Familiarity with software version control and agile development practices.
  • Experience in writing, simulating, and deploying control software for power systems.
  • Experience in automating and scheduling simulation processes.
  • Knowledge of optimal control techniques for dynamic systems.
  • Experience applying machine learning to data-driven modeling.
  • Real-time simulation experience with power system components using platforms like RTDS or Speedgoat.

Compensation and Benefits

  • Competitive base salary exceeding local and national industry averages.
  • Comprehensive medical, prescription, vision, and dental insurance coverage for employees and their dependents.
  • Performance-based bonuses at year-end.
  • 401(k) plan with immediate company matching.
  • Generous paid vacation and sick leave policies.
  • Paid holidays and bereavement leave.
  • Flexible work schedule with options for remote work on designated days.
  • Paid parental leave.

Company Culture

  • A dynamic startup environment backed by the stability of a well-established organization.
  • Direct access to leadership and a focus on employee development.
  • A collaborative and friendly workplace where team members support one another.
  • Unlimited coffee to fuel your creativity.