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Lead Process Engineer

2 months ago


Canandaigua, New York, United States Pactiv Evergreen Full time

Company Overview:

Pactiv Evergreen Inc. is a prominent manufacturer and distributor specializing in fresh foodservice and food merchandising products, as well as fresh beverage cartons across North America and select international markets. Our clientele includes a diverse range of businesses such as full-service and quick-service restaurants, foodservice distributors, supermarkets, and various food and beverage producers.

Location Insight:

Canandaigua, situated in Ontario County, New York, is known for its rich history and vibrant community. As one of the largest employers in the region, Pactiv Evergreen has been dedicated to producing and distributing top-quality food service and merchandising packaging products for over five decades. Our commitment to food safety and quality is reflected in our certifications and environmental initiatives.

Position Overview:

The Senior Process Engineer will be responsible for overseeing all technical aspects of RDP Thermoforming within the Canandaigua facility, focusing on quality maintenance and departmental profitability enhancement.

Key Responsibilities:

  • Develop and implement process methodologies and controls to ensure adherence to quality standards.
  • Troubleshoot mechanical and electrical equipment issues, providing technical guidance and training to resolve challenges.
  • Prepare, submit, and present various technical reports or Corrective Action Reports (CARs) aimed at cost reduction, reliability improvement, and safety initiatives.
  • Manage small to medium-scale capital projects, ranging from $10,000 to $500,000.
  • Lead and support trials for new equipment, processes, and products, as well as production start-up efforts.

Qualifications:

  • Bachelor's degree in an Engineering discipline with a minimum of 4 years of relevant experience in plastics manufacturing process engineering, specifically in sheet extrusion or thermoforming.
  • Consideration will be given to candidates with equivalent experience in lieu of a degree.
  • Experience with Polystyrene Foam or Polypropylene Thermoforming is preferred.
  • Electrical and control systems experience is advantageous.
  • Familiarity with Thermoforming platforms such as Irwin, Lyle, Brown, TSL, etc. is desirable.
  • Knowledge of Lean Manufacturing principles and practices.
  • Experience with Computer-Based Maintenance Management Systems.
  • Proven supervisory experience with contract personnel and technical associates.
  • Excellent written and verbal communication skills, capable of engaging effectively with all organizational levels.
  • Ability to manage multiple projects while establishing priorities.
  • Recognized as a technical leader and key resource within the organization.

Preferred Skills:

  • Expertise in manufacturing and design for manufacturing, particularly in thermoforming, injection molding, molded fiber, and sheet extrusion.
  • Understanding of tooling and machining practices for thermoform and injection molds.
  • Experience in interdisciplinary team collaboration and project management.
  • Ability to comprehend broader business issues and customer-related challenges.
  • Proficiency in visualizing and communicating research outcomes effectively.
  • Familiarity with FEA (finite element analysis) techniques and software.
  • Experience with CAD software packages such as Solidworks, Catia, and Autocad.
  • Skills in mockup and rapid prototyping.

Compensation Information:

For individuals hired to work in New York, Pactiv Evergreen is required by law to provide a reasonable estimate of the compensation range for this role. The compensation range is specific to New York and considers various factors including skill sets, experience, training, and organizational needs. A reasonable estimate of the current range is $92,700 - $154,500.