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Senior Controls Engineer

2 months ago

Elk Grove Village, Illinois, United States Sterling Engineering, Inc. Full time
Job Summary

We are seeking a highly skilled Senior Controls Engineer to join our team at Sterling Engineering, Inc. as a Lead Automation Specialist. This is a pivotal role in designing, programming, and implementing cutting-edge control automation systems for our industrial systems business units.

Key Responsibilities
  • Design and Implementation: Spearhead the design, programming, release, testing, installation, and start-up of complete control automation systems, upgrades, and drive system replacements for new and existing customers.
  • Technical Leadership: Mentor and guide junior engineers, serving as a lead technical resource and subject matter expert.
  • Project Management: Manage control and electrical designs, ensuring timely delivery and adherence to predefined milestones and schedules.
  • Collaboration: Collaborate with cross-functional teams, including Engineering, Manufacturing, and Service, to resolve design-related issues and implement cost-reduction initiatives.
  • Problem-Solving: Conduct root cause investigations, participate in solving manufacturing and design challenges, and implement continuous improvement strategies.
  • Testing and Installation: Perform in-house controls testing, field installations, and start-ups, with up to 25% travel required (domestic and international).
  • Product Development: Integrate with New Product Development teams to introduce superior technology and coordinate control and electrical design requirements.
  • Documentation: Create and maintain software, procedures, and user manuals for Key Functional, Design Validation, and Production Validation tests.
  • Reporting and Analysis: Prepare project status reports, analyze trends, and provide recommendations for action.
  • Quality Assurance: Champion continuous improvement and quality assurance initiatives.
Requirements
  • Education: Bachelor's degree in Electrical Engineering or equivalent experience.
  • Experience: Minimum of 10 years of industrial machine controls experience.
  • Technical Skills: Strong knowledge of industrial electrical controls, drives, servos, and PLC logic (Allen Bradley and Siemens).
  • Software Proficiency: Proficiency in AutoCAD Electrical.
  • Soft Skills: Excellent conceptual, organizational, and problem-solving skills.
  • Communication: Strong verbal and electronic communication abilities, both internally and with customers.
  • Time Management: Proven ability to meet schedule timelines.
  • Industry Knowledge: Comprehensive understanding of NEC, NFPA 79, or UL 508A standards.