Manufacturing Engineer

3 days ago

Grand Rapids, United States Plasan North America, Inc. Full time

As a world-class supplier of wheeled and tactical vehicle armor and commercial metal solutions, Plasan North America manufactures the armor that protects our troops. The talented people in our workforce bring their best minds and their best hearts to jobs that are both meaningful and critical.

We are seeking eager, capable and qualified individuals to join some of the sharpest minds in our business. As a result of our rapid growth and expanding operations, we have an immediate opening for a Manufacturing Engineer to support Metal Cutting - specifically, 5-axis laser and waterjet. Our regular work schedule is a four day, 10-hour schedule Monday - Thursday, however, we are working Friday and some Saturdays due to launch requirements.

POSITION REQUIREMENTS (Required Tasks)

  • Support execution of the overall cutting strategy by studying production plans, part models/drawings, materials, specifications, and machine parameters.
  • Improves machine throughput and uptime using a data-driven approach.
  • Troubleshoot, repair, calibrate, inspect, and validate cutting equipment.
  • Collaborate with the plant staff and outside vendors regarding installations, upgrades, modifications, repairs, and spare or emergency parts.
  • Perform equipment failure analysis and work with a team to develop a preventive or predictive maintenance solution.
  • Initiate projects and develop cost estimates with supporting data for financial justification.
  • Develop and lead training sessions for operators and maintenance technicians.
    Create and maintain technical documentation including work instructions, procedures, troubleshooting guides, and maintenance tasks.
  • Provide technical disposition of non-conforming parts (NCR's) through MRB
  • Support root cause analysis through 8D process to eliminate quality issues
  • Develop manufacturing processes, plan manufacturing work flow, and create manufacturing documentation
  • Provide technical leadership to ensure a smooth transition to manufacturing while meeting production rate and startup time. This includes technical training of manufacturing lead person to associated manufacturing documentation
  • Support first article / PPAP as required
  • Participates in the continuous improvement process by improving manufacturing efficiency by analyzing and planning work flow, space requirements, and equipment layout
  • Conduct engineering trials and prototype builds as required
  • Participates in creation of bid and proposals for RFQ submissions as needed
  • Builds and maintains effective working relationships & communication across functional organizations
  • Support internal documentation systems in accordance with ISO 9001-2015
  • Adhere to all safety rules and procedures
  • Other duties as assigned
SKILL SET (Required Skills)
  • Bachelor's Degree in Mechanical, Manufacturing or a related engineering field is required
  • Five years' experience in a manufacturing environment is preferred
  • Good working knowledge of metal works processes (laser cutting, brake press forming, GMAW and TIG welding), armor steel materials and manufacturing methods
  • Continuous improvement experience with composite and metal working manufacturing processes and tooling
  • Previous experience and knowledge of hand lay-up, vacuum bagging, adhesive bonding, techniques; including autoclave and hot press methods a plus.
  • Current and diverse knowledge of applicable engineering practices along with the proven ability to manage multiple responsibilities simultaneously is desired
  • Professional communication (written, verbal and presentation) skills
  • Strong knowledge of materials and processes used in armor and tactical vehicle manufacturing is preferred. Relevant topic areas include:
    1. Composites (armor steel, aramid, ceramics)
    2. Metal Working (laser, sandblast, bend, weld, cnc machine)
    3. Industry appropriate Design validation techniques
    4. Industry appropriate Process validation techniques
    5. Modern (APQP) Quality Systems requirements
    6. PPAP
  • Demonstrated strong root cause analysis and technical troubleshooting skills will be an important part of this job function
  • Experience in configuration and change management (engineering change requests, orders, implementation)
  • Intermediate experience with Microsoft Excel, Word, Power Point and Project software is required
  • Oracle ERP is a plus

PHYSICAL DEMANDS AND WORK ENVIRONMENT

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Time split between sitting and standing work. Works at a desk and a computer screen for extended periods of time. Employee must be able to manually enter data to the computer system and understand the screen and images that appear. Frequent movement throughout facility. Frequently lifting up to 5 pounds and occasionally lifting and/or pushing up to 35 pounds. Use of hands to hold, lift and handle materials. Seldom climbing, bending and squatting.

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. While performing this job, the employee is commonly exposed to noise, heat, and dust. The employee is occasionally exposed to fumes and toxic or caustic chemicals. PPE is required in this area.

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