Continuous Improvement Engineer

3 weeks ago

Long Beach, United States Doncasters Full time
The Role

Did you know that every time you take a flight, drive somewhere or every time you have electricity at the touch of a button, there’s a chance that Doncaster’s played a part in making that happen?

Doncasters is a leading international manufacturer of specialist superalloys and high – precision alloy components made for the most demanding conditions with manufacturing facilities in Europe, USA Mexico, China, and India. Our site Superalloys of Long beach, based in California specialises in the production of high-performance vacuum refined superalloys serving the aerospace, Industrial Gas Turbine, and automotive market.

Long beach employees around 110 employees and is always growing Long Beach is situated in the sunny California, close to the beautiful beaches and national parks in LA

As a key member of the manufacturing operations team, the CI Engineer is responsible for leading and working with cross-functional teams to rapidly deliver product yield improvements across all manufacturing processes.

This hands-on position will entail all aspects of process engineering and Lean Manufacturing in order to increase product yield.The position is also key to provide process improvement support in production delivery, quality, productivity, and other continuous improvement initiatives across the site.

The individual must deliver tangible improvements across the following spectrum:

Safety

  • Safety must be paramount to any change in processes
Quality
  • Root Cause Corrective Action to improve product yield and quality
  • Advocate and generate procedures and instructions to standardize process improvements
  • Produce SPC and KPIs to monitor and analyze trends in yield as it relates to process and product quality
Delivery
  • Increase product yield
  • Implement methods of waste reduction
  • Improve refractory performance
  • Improve of mold performance
  • Reduce of scrap rates
Cost
  • Increase product yield and productivity across all elements of the business
Leadership accountability
  • Personal ownership and delivery of improvement projects
  • Strong team player and facilitator of 5S/6S and SMED/Kaizen activities
  • Excellent planning and organizational skills
  • Excellent personal motivation and multi-tasking ability
  • Positive and proactive approach, root cause and DMAIC-focus
  • Excellent reporting and communication
  • Strong interpersonal skills
Salary range: $80,000 to $100,000

Equal opportunities:

Doncasters is committed to achieving workforce diversity and we pride ourselves on creating an inclusive working environment. We welcome all applications irrespective of social and cultural background, national origin, race, age, gender, disability- physical or hidden, sexual orientation, veteran status, or religious belief. We provide a fully inclusive and accessible recruitment process. We encourage all applicants to reach out if they require any support or assistance to enable them to thrive throughout our recruitment process; we want to ensure that your beautiful mind makes industrious motion. Please contact careers@doncasters.com.

If you have any of these skills, we would love to hear from you;
  • Bachelor’s degree in Engineering or related field
  • Minimum of 3 years of experience leading Continuous Improvement programs and projects
  • Six Sigma Green Belt preferred
  • Technical skills in Lean Manufacturing tools
  • Strong verbal and written communication skills
  • Must be self-motivated with good organizational skills requiring little supervision
  • Proficient in Microsoft Office and PC applications (Word, Powerpoint, Excel, Access)
  • Proficient in Solidworks or AutoCAD

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