Mechanical Design Engineer

1 month ago

Lewisville, United States Sager Electronics Full time
Why Join Us:

At Sager Electronics you'll find a robust support system, a collaborative environment, and the opportunity to make a tangible impact. Come be a part of our journey and experience personal and professional growth. Join our dynamic customer-centric team at a medium-sized company with over 400 dedicated employees spanning North America. As we continue to expand and excel, we're on the lookout for a Mechanical Engineer to join our team in Lewisville, Texas.

About the Role:

In this pivotal role, you'll be responsible for mechanical design, development and support of new product development initiatives for a wide variety of clients. You will develop designs based on customer guidelines and specification for products and projects associated with Battery, Thermal and Power electronics. You will be able to develop solid model product renders from customer concept parameters. We're seeking a professional with unwavering ethics, exceptional follow-through, and a robust technical acumen to join our team.

Key Responsibilities:
  • Lead the full product design lifecycle from concept to production (e.g., power supplies, battery packs).
  • Create technical documentation including design/production packages, BOM, engineering specs, and qualification plans.
  • Apply DFM principles and ensure designs meet manufacturability standards.
  • Conduct simulations and analyses (FEA, thermal, stress) to ensure design performance and manufacturability.
  • Prepare mechanical designs, drawings, schedules, and specifications.
  • Coordinate mechanical engineering phases and generate assembly instructions and BOM.
  • Design parts (plastic, metal, cables, battery packs) following industry best practices.
  • Perform root cause analysis to solve design issues and implement corrective actions.
  • Provide technical support for new product concepts and define product requirements with project teams.
  • Design 3D models in SolidWorks from initial concepts.
  • Source commercial and fabricated parts as needed.
  • Collaborate with engineers and technicians to evaluate design feasibility and improvements.
  • Maintain accurate design archives and version histories using data management tools.
  • Support prototyping, manufacturing, and NPI documentation, including work instructions and assembly drawings.
  • Ensure manufacturing procedures align with engineering and quality standards.
  • Assist with thermal solutions and testing.
  • Mentor team members on best practices and procedures.
Desired Qualifications:
  • Possession of a Bachelor's degree in Mechanical Engineering.
  • 2-4 years of experience in product development (consumer, telecom, medical, industrial and automotive industries, battery, power supplies, thermal controls)
  • Strong skills with parameterized 3D solid modeling tools, such as such as SolidWorks, Creo PTC, Catia, Pro-Engineer, and AutoCAD.
  • MS Office Suite Skills: Proficiency in Microsoft PowerPoint, Excel, Word.
  • Ability to interface well with customers.
  • Knowledgeable in detailing, 3D modeling, 2D to 3D conversion, rendering, animation, simulation.
  • Experience in design of power suppliers, battery packs.
  • Excellent analytical, problem-solving skills.
  • Strong technical writing documents and verbal communication skills.
  • Project management experience; MS Project, Gantt charts.
At Sager Electronics, we value our team members and strive to provide a comprehensive benefits package for full-time employees.

Here is what you can expect:
  • Medical, dental, and vision insurance to keep you and your family healthy.
  • 401(k)/Roth plan with matching, ensuring your financial future is secure.
  • Healthcare Savings Accounts for added flexibility in managing medical expenses.
  • Educational Assistance (Tuition Reimbursement) to support your ongoing learning and development.
  • Continuous training opportunities throughout your employment, empowering you to grow both personally and professionally.
  • A strong commitment to giving back to our communities through philanthropic opportunities and volunteer hours.

Sager Electronics, a TTI, Inc. Company, is a North American distributor of Interconnect, Power and Electromechanical components from leading manufacturers worldwide and a provider of custom value-add solutions. Grounded in over 135 years of innovation and service, Sager Electronics provides customers and suppliers a unique combination of operational excellence and innovative business solutions through its Distributing Confidence® business model. Headquartered in Middleborough, MA, Sager operates a national network of field sales representatives and power systems sales engineers, ten strategically located service centers, and a value-add Custom Solutions Center in Lewisville, TX. To learn more about us, visit www.sager.com

ITAR: This position requires the use of information or access to hardware that is subject to the International Traffic in Arms Regulations (ITAR). To perform the position, you must be a U.S. Person as defined by ITAR. ITAR defines a U.S. Person as a U.S. Citizen, U.S. Permanent Resident (i.e., 'Green Card Holder'), Political Asylee, or Refugee.

Sager Electronics is an Equal Opportunity Employer committed to providing equal opportunities to all employees and applicants for employment without regard to race, color, sex (including pregnancy), sexual orientation, gender identity, age, national origin, religion, physical or mental disability, veterans' status, genetic information, or any other characteristic protected by law.

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