Manufacturing Engineer

Project Kuiper is an initiative to increase global broadband access through a constellation of over 3,000 satellites in low Earth orbit (LEO). Its mission is to bring fast, affordable broadband to unserved and underserved communities around the world. Project Kuiper will help close the digital divide by delivering fast, affordable broadband to a wide range of customers, including consumers, businesses, government agencies, and other organizations operating in places without reliable connectivity.

The ground support equipment (GSE) Engineer is the technical expert in design, analysis, and operation of aerospace and launch site GSE. This role interfaces directly with launch site engineers and management to develop GSE needed for new and existing processing facilities. Additionally, the Hardware Development Engineer will design, analyze, procure, manage vendors, run design reviews, establish acceptance criteria and commission hardware. This position maintains all phases of new and existing ground support equipment in support of Kuiper launch operations.

The ideal candidate is comfortable in a highly technical setting and leads collaboration with other departments to reach the best solution to any problem. The candidate will have extensive experience with mechanical and electrical ground support equipment development for aerospace hardware integration and test, with particular focus on satellite processing.

Export Control Requirement:

Due to applicable export control laws and regulations, candidates must be a U.S. citizen or national, U.S. permanent resident (i.e., current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Key job responsibilities

• Implement, and support control systems for various industrial automation processes, including PLC programming, HMI development, motion control, and system integration to support launch operation equipment.

• Collaborate with cross-functional teams, including mechanical engineers, electrical engineers, and operations personnel, to design and integrate control systems for industrial automation systems.

• Interpret intricate electrical schematics to effectively understand and identify issues within the control system.

• Participate in comprehensive safety risk assessments and ensure strict compliance with SIL safety standards and regulations for control systems.

• Participate in Preliminary Acceptance Test, Factory Acceptance Test and Site Acceptance Test for controls equipment buy-off.

• Take ownership of control system hardware arrival, install and setup on site in FL.

• Provide expert technical support, training, and guidance to operations and maintenance teams to ensure optimal performance and uptime of control systems.

• Possess exceptional troubleshooting skills and the ability to quickly diagnose and resolve control system issues, minimizing downtime and production disruptions.

• Develop and maintain detailed documentation, including control system requirements and specifications, bill of materials, programming code, and user manuals.

• Drive continuous improvement and optimization of control systems to enhance efficiency, safety, and overall system performance.

• Conduct regular system inspections, maintenance, and upgrades to ensure optimal performance of controls equipment.

• Stay at the forefront of industry trends, best practices, and emerging technologies in the field of control systems and functional safety.

• Familiarity with virtualization and cloud-based control systems.

• Shift schedule will vary, depending on production/launch schedules

• Must be willing and able to perform extended travel up to 25% annually, either domestically or internationally as business needs demand.

A day in the life

The Manufacturing Engineer will spend significant amounts of time collaborating with engineering, quality, and manufacturing teams to determine GSE needs. They will be responsible for designing and procuring new hardware to support operations while maintain existing GSE. They will lead GSE efforts at the launch site and address root cause of failures and issues, implement corrective actions and hardware modifications.

We are a fast-paced, data-driven team, and work with leaders in multiple technology areas to deliver the best product for our customers. We hold each other to relentlessly high standards, and constantly look for ways to improve the product's performance, quality and cost. We are excited about the technical challenges, which motivates us rather than discourages us.

We want individuals who are ready for this challenge and want to reach beyond what is possible today.

About the team

Here at Amazon, we embrace our differences. We are committed to furthering our culture of inclusion. Amazon has ten employee-led affinity groups, reaching 40,000 employees in over 190 chapters globally. We have innovative benefit offerings, and host annual and ongoing learning experiences. Amazon's culture of inclusion is reinforced within our 16 Leadership Principles, which remind team members to seek diverse perspectives, learn and be curious, and earn trust.

At Amazon, our mission is to be the most customer-centric company on Earth. To get there, we need exceptionally talented, bright and driven people. We're dedicated to supporting new team members. Our team has a broad mix of experience levels and Amazon tenures, and we're building an environment that celebrates knowledge sharing and mentorship.

Basic Qualifications

• 4+ years of working in mechanical engineering or equivalent experience

• Bachelor's degree in mechanical engineering or equivalent

• Experience in CAD modeling and drawings

• Able to obtain and maintain a US Passport and Must meet customs entry requirements to include but not limited to: Yellow Fever vaccine and other immunization requirements as recommended by the U.S. Centers for Disease Control and Prevention

• Able to pass Kennedy Space Center background checks

Preferred Qualifications

• Experience working with interdisciplinary teams to execute product design from concept to production.

• Experience with the project management of technical projects.

• Manufacturing knowledge and experience in welding, machining and material processing.

• Experience designing and drafting in Siemens NX

• FEM analysis of mechanical and structural components in ANSYS.

• 6+ years of experience with the design and integration of mechanical systems in support of launch vehicles, satellite processing or high-volume manufacturing industries.

• Highly familiar with QTP/ATP and production test methods.

• Formal training/certification in Operational Excellence Systems (Lean, 5S, Six Sigma, etc.) a plus.

• Strong organizational, analytical, root cause analysis and problem-solving skills.

• Excellent communication skills.

Amazon is committed to a diverse and inclusive workplace. Amazon is an equal opportunity employer and does not discriminate on the basis of race, national origin, gender, gender identity, sexual orientation, protected veteran status, disability, age, or other legally protected status.

Our inclusive culture empowers Amazonians to deliver the best results for our customers. If you have a disability and need a workplace accommodation or adjustment during the application and hiring process, including support for the interview or onboarding process, please visit https://amazon.jobs/content/en/how-we-hire/accommodations for more information. If the country/region you're applying in isn't listed, please contact your Recruiting Partner.