Process Engineer
4 weeks ago
James Hardie Building Products Inc. is the North American leader in fiber cement home siding and exterior design solutions. Hardie® products offer long lasting beauty and endless design possibilities with trusted protection and low maintenance. The company pioneered modern fiber cement building products and continues to invest in innovation to transform the industry. James Hardie is a high-performance organization, with an unwavering commitment to Zero Harm. The company proudly employs a diverse workforce of over 3,000 employees across operations in North America.Make your dream career a reality. It's possibleOnsite from the Prattville, AL plantThis position supports the Prattville, Alabama Plant in meeting the product specification, customer requirements, and shareholder expectations by improving process capability and driving process improvement projects utilizing Lean/Six Sigma methods. Their work efforts will improve attainment of key manufacturing metrics: safety, quality, yield, throughput, and cost efficiency.This person must have extensive working knowledge with continuous water and slurry fluid handling systems, raw material storage and processing, sheeted or heavy industrial processing (i.e., paper, steel, gypsum), and coating operations.To be effective in this role, the person should have 3 years of experience working in a large-scale continuous manufacturing site conducting cycle time and bottleneck analysis, waste mapping, process optimization, and new product trials resulting in improved throughput, quality, or yield. What You'll Do:Process Improvement ProjectsPartner with plant CIMS network in quality, efficiency, and RTY improvement projectsIdentify performance gaps in yield, uptime, speed, and quality, and drive projects to close these gaps.Benchmark existing processes against best-in-class systems, both internal and external to the businessImprove process capability through better operational processes, instrumentation, automation, and error-proofing techniques.Track progress on key process measurements and communicate to stakeholdersCapital ProjectsManage small and medium scale Capital projects that enable process improvement work streamsPerform project financial analysis and justificationDeliver all technical tasks to comply with quality, safety, and project management best practicesExecute projects on time, within scope and budgetProvide engineering support including design and constructability reviews and commissioning assistance on large scale Capital ProjectsPlant Process Audit ProgramPartner with plant Quality Manager, plant Engineers, and operators in plant process auditsSupport plants in improvement projects identified through the audit processSupport process audits as triggered by quality incident investigationsThe position responsibilities outlined above are in no way to be construed as all encompassing.Other duties, responsibilities, and qualifications may be required and/or assigned as necessary.What You'll Bring: Demonstrated ability to build credibility quickly at all levels within manufacturingExcellent decision making and problem-solving skills; the ability to make sound judgementsDemonstrated ability to apply structured thinking and analysis to complex and ambiguous problemsAbility to manage time and work autonomously, remain organised to achieve goals within the desired timeframesAbility to effectively drive change in the workplace.Ability to build relationships with internal and external stakeholdersA strong capability for gap analysis, planning, and priority settingHigh attention to detailTech savvy and curious, with high learning agility and flexibility of styleKnowledge in Process Engineering with skills on Writing Process and functional descriptions with Process control logicsDesign and Draw up P&IDs Mass and Energy BalancesProcess Simulations and calculations with equipment sizingPump and Pipe pressure drop calculations and sizingDynamic simulationsKnowledge in continuous improvement projectsKnowledge in project management and executionKnowledge in process commissioningBachelor's degree in Engineering (Chemical, Process, Mechatronics, or Mechanical preferred). Degree must be from an accredited institution. 3+ years of experience Continuous Improvement Engineer, Process Engineer, Mechatronics EngineerExperience working in a continuous manufacturing environment; thorough understanding of manufacturing processes and proceduresExperience in raw materials and raw material processingExperience in design or deployment of process automation to support improvements in efficiency and effectiveness is desirableExperience in laboratory and in process testingInvolvement in change initiatives and projectsExperience in 6 Sigma/Lean continuous improvement environment using key tools and frameworks and successfully rolling them out across manufacturing environmentsWhat You'll Receive:At James Hardie, we recognize that our success depends on our people. We've worked hard to build a generous and competitive benefits program that demonstrates our commitment to our employees.Comprehensive low-cost co-pay Health Insurance; medical, dental, prescription, and vision insurance benefits for every 30+ hour full-time employee. Insurance starts on day one401(k) Retirement plan that will match 100% of employees saved dollars up to the first 6% of your salaryPaid holidays, paid vacation including Jury Duty and bereavement leaveWellness ProgramEmployee Assistance ProgramParental LeaveCommunity Involvement & Sustainable Solutions - Fire Resistant Siding to Help Rebuild the Grizzly Flats Community | James HardieAnd moreApply now and come "home" to Hardie#LI-DW1James Hardie Building Products Inc. is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, gender, sex, age, national origin, religion, sexual orientation, gender identity/expression, genetic information, veteran's status, marital status, pregnancy, disability, or any other basis protected by law.Nearest Major Market: MontgomeryJob Segment: Manufacturing Engineer, Process Engineer, Lean Six Sigma, Business Process, Six Sigma, Engineering, Management
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Process Engineer
4 weeks ago
Prattville, United States James Hardie Full timeJames Hardie Building Products Inc. is the North American leader in fiber cement home siding and exterior design solutions. Hardie® products offer long lasting beauty and endless design possibilities with trusted protection and low maintenance. The company pioneered modern fiber cement building products and continues to invest in innovation to transform the...
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