Process Engineer

2 weeks ago


Frankfort, United States CareerBuilder Full time

The Process Engineer provides process technology support to the production unit. The Process Engineer ensures the safe, efficient, productive and environmentally sound manufacturing of active ingredients or intermediates while increasing the depth of technical knowledge of the team.
Major Tasks and Responsibilities:
Assists plant management and operations personnel daily in evaluating and achieving plant performance goals related to safety, quality, waste minimization, capacity, reliability, and operability
Investigates plant performance issues related to safety, quality, environmental impact, capacity, reliability, and operability leading to proposal and implementation of sound technical solutions
Proposes designs and executes plant trials directed at enhancing plant performance and reliability
Serves as process expert and plant representative for design, construction and implementation of investment projects interfacing with technical professionals from other disciplines (e.g. Process Control Technology, project, engineering, environmental and utility services operations, and process, development)
Prepares materials for and assists in conducting operator training
Creates, maintains, and develops standards for plant operating documentation (e.g. standard operating procedures, process descriptions, material and energy balances, P&IDs, and operating data collection and, retrieval)
Support of PHA evaluations and PSM compliance
Provide expertise at local level for new and existing product / process development, scaling-up new products to running production
Comply with all process safety requirements
Contribute to and participate in the top priority capital and strategic projects as defined in the Capital Project Program by delivering the Process, Reliability, and
Safety Engineering, as required to meet the needs of the business and the Manufacturing site
Define, execute, evaluate and/or commission projects and modifications in the role of process / control / safety engineer or project leader
Identify and define production problems and recommend resolutions to those issues.
Spearhead Operational Excellence initiatives including plant reliability improvements (RCAs, critical spare management, etc.) and Lean / Six Sigma activities.
Develop, seek agreement on, and elaborate the technical and innovative competencies for the Process Technology department to support and improve existing processes and installations, and develop new processes and technologies to support Operations
Consult with other sites on Health, Safety, and Environmental (HSE) and legal (License to Operate) related issues like run away risks, explosion/fire risk and environmental issues; both preventive and corrective
Act as leader on process safety life-cycle including PSA, HAZOP, risk level classification, ATEX, ABM.
Assist maintenance with PSM including site FMEAs, HSE criticality ranking, mechanical integrity programs, etc.
WHAT YOU OFFER
Qualifications :
Bachelors degree in engineering required; Chemical Engineering or Mechanical
Engineering preferred with 3-5 years experience in Process Safety Management (PSM) manufacturing environment
Experience with Lean / Six Sigma, DCS/SIS or PLC a plus
Experience with RCM / RCA a plus
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