Automations Control Specialist

4 weeks ago

New Lenox, United States CareerBuilder Full time

The Automation Controls Specialist will assist in the development and implementation of processes and system enhancements within the manufacturing and operations area. The focus will be on integrating practical process solutions that enhance manufacturing and operations proficiency. Specifically responsible for: installation, programming, calibration, troubleshooting, and preventive and corrective maintenance of automation equipment for the plant and facilities. Oversees the performance of a wide range of equipment automation. Performs and/or coordinates comprehensive expert technical maintenance, troubleshooting, and repair of equipment automation. Interfaces with vendors and may be placed on-call to work extended hours as required by management or facility needs.

Essential Duties and Responsibilities
Learn, practice, and adhere to all safety, quality, and department-specific policies as well as GMP/SOPs and prepare and maintain records as required
Perform installation, calibration, configuration, and maintenance activities on wired and wireless instrumentation
Perform troubleshooting for process equipment hardware and programming of controllers such as PLCs, HMI (Human Machine Interface), POCs (pump-off controllers), VSDs (variable speed drives), and Plant DCS (Distributed Control Systems)
Document automation equipment maintenance
Analyze automation equipment failures and propose solutions to address the failures so they do not recur
Support automation parts procurement and monitor current supply to ensure the availability of spare parts
Ensure automation equipment is installed and functioning according to the facility design and applicable automation standards
Generate as-built instrumentation drawings
Coordinate contractors and vendors when additional support is required to perform work
Perform automation work in compliance with all corporate and local area safety procedures and policies
Ensure proper care in the use and maintenance of equipment and supplies; promote continuous improvement of workplace safety and environmental practices
Manage all aspects of your projects
Engages in appropriate communication across teams and departments
Practice Lean Manufacturing to improve efficiency and eliminate waste
Maintain a clean, organized, and safe working environment to ensure efficiency, safety, and product integrity
Demonstrate good judgment by reacting to unsafe acts or conditions by making them safe or reporting them to those who can correct them and documenting the correction
Perform assigned tasks while wearing Personal Protective Equipment (PPE)
Must always maintain confidentiality and have regular and reliable attendance
Perform other duties as assigned

Desired Skills
Minimum of 1 year of controls technician experience in a high-volume manufacturing/industrial environment or applicable technical certificate/degree
3+ years of experience maintaining industrial equipment and automation, or technical military experience instead of a degree
Engineering degree preferred; minimum 5 years experience that is directly related to the duties and responsibilities specified
Understanding of electronic equipment and computer hardware and software, including but not limited to instrumentation configuration and PLC programming applications
Skilled at troubleshooting electrical, hydraulic, and pneumatic systems
Understanding of PLC hardware and programs based on ladder logic
Skilled in PLC Languages such as Allen Bradley, Do-more, and Siemens
Comfortable running equipment using internal or 3rd party software, able to decipher logs and troubleshoot equipment
Understanding of pump-off controllers, remote terminal units and variable speed drives theory of operation
Experience working with CMMS software
Skilled in SCADA systems such as Ignition, C-more, and Factory Talk View
Excellent understanding of P&IDs (piping & instrumentation diagram), PFDs (Process Flow Diagrams), Cause & Effect charts, I/O drawings, and process control information
Understanding of electrical equipment operation, maintenance, and industry safety standards
Knowledge of industrial instrumentation & measurement principles and calibration tools
Knowledge of Sanitation practices for both facilities and equipment
Read, write, speak, and comprehend English
Experience working in a fast-paced and dynamic environment and able to manage multiple priorities
Ability to work well under changing demands
Requires a cooperative team orientation, common sense, good judgment, and professional behavior
Ability to communicate effectively both written and orally within the organization
Ability to give positive suggestions to improve operations in the work center
Ability to read, interpret, and create technical manuals, blueprints, schematics, and engineering documents and specifications
Strong communication skills and demonstrated teamwork skills
Advanced electrical background working on high and low voltage systems
Skilled with common workplace software (MS Word, Excel, PowerPoint, etc.)
Willing to perform shifts and overtime as required
Proven leadership ability and strong communication skills

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