Senior Process Engineer
3 weeks ago
The Role:
We are looking for Senior Process Engineers to join our Spring Hill Battery Assembly manufacturing team. The successful candidate will work within the Battery Assembly Manufacturing Engineering (ME) organization in any or all of the Battery Assembly areas (Pack Main Line, High Volume Module or Super Phase Module lines).
The successful candidate will work directly with Production Leadership in designing, implementing and maintaining Lean Manufacturing systems. The main purpose of the Senior Manufacturing Battery Assembly Engineer is to provide professional technical knowledge, results and behaviors in the environment of new RESS manufacturing systems to sustain or increase safety, quality, throughput and efficiency. The ability to work in a dynamic, fast-paced manufacturing environment is critical to succeed in this role.
What You'll Do:
Ensure that RESS manufacturing processes are maintained to run effectively for production by:
Support the day-to-day production needs on the production floor by maintaining solid relationships with the Production and Maintenance teams
Engineer, Design, Build, Implement and Maintain machinery, tools & equipment
Manage significant downtime events by providing technical guidance and support
Design work operations that meet safety, quality, and efficiency requirements with high integrity
Drive Continuous Improvement efforts in assigned area through the elimination of waste
Evaluate bottleneck areas and support throughput and productivity improvements in assigned area
Support change management projects by developing and participating in production trials
Reduce total cost by improving productivity metrics related to equipment uptime, cycle time and quality
Participate in lean manufacturing through implementation of GM’s Global Manufacturing System
Support implementation and training for standardized work development
Become a coach and teacher of lean manufacturing principles to the production floor team members
Drive problem solving efforts
Work collaboratively as one team with all levels of the organization
Work collaboratively with machine and tool builders on the design and implementation of new tools and equipment
Create and Maintain Process Flow Diagrams, Control Plans and PFMEAs
Lead plant Equipment Install / Debug / Launch / Continuous Improvementactivities
Contribute to lessons learned activities by providing feedback and information to the central process team for BOE/BOP updates
Direct the design, construction, integration, plant installation, successful launch and continuous improvement of equipment and tools required in plants to produce high-quality parts and propulsion products
Provide technical direction to, and oversight of outside vendor sources when vendors are on site
Develop and test of advanced process technology
Leverage GD&T skillsets to ensure manufacturing equipment, tooling, assembly processes, and quality verifications procedures meet design requirements
Participate in Customer Quality, internal quality , Business Plan Deployment and Launch Wall meetings
Equipment Spare Part identification and stock request submission
Author Equipment Preventative Maintenance Plans and provide training for the Maintenance and Production teams to execute
Problem-solve (analyze data, determine root causes, develop implementation plans) and resolve issues which are affecting assembly, quality orthroughput
Support implementation of new processes & equipment
Proactively identify & pursue opportunities to improve operations by reducing cost, reducing energy usage, improve quality, etc.
Support corporate and plant safety policies
Provides technical support for manufacturing operations
Coordinate input from internal/external customers to better understand customer needs
Your Skills & Abilities (Required Qualifications):
Ability and willingness to regularly work any shift as well as periodic weekends and holidays
BS in Mechanical or Manufacturing Engineering or equivalent experience
5+ years of assembly or machining process development experience in Manufacturing or Manufacturing Engineering discipline with plant floor experience and a background in Continuous Improvement
Experience in troubleshooting equipment [Problem Solving / Debug]
Competency in GD&T
Understanding of Pneumatic, Mechanical, and Control drawings.
Understanding / Application of Part Locating / Mechanics / Machine Design
Understanding of Theory of Constraints
Experience with Time Cycle Diagrams and Man / Machine Charts
Technical knowledge & ability in process engineering disciplines and product development process
Ability to apply agile methodologies
Ability to use computer, interpret blueprints, engineering drawings and learn new systems
Experience in implementation of Lean Manufacturing concepts
Appropriate interpersonal styles and communication methods to work effectively with business partners to meet mutual goals required
What Can Give You a Competitive Edge (Preferred Qualifications):
Demonstrated understanding of plant floor and design for manufacturability
ME assignments with successful individual achievements or strong team-based achievements
Knowledge of AutoCAD, Team Center, Microsoft Project, Simulation
Statistical problem solving training
Demonstrated ability to manage multiple and complex projects with a high level of autonomy and accountability for results.
Experience with high-volume manufacturing & assembly processes
Experience with EV battery systems and/or battery system assembly
Experience with PFMEAs / Fastening Equipment / Sealing Dispensers / Cameras / Error Proofing Devices / Test Systems
Experience in process development, specification, procurement, and qualification of equipment & tooling.
Experience in documentation of Standardized Work procedures
Ability to adapt to different interpersonal styles and communication methods
Previous experience with project management and time management
This job may be eligible for relocation benefits
GM DOES NOT PROVIDE IMMIGRATION-RELATED SPONSORSHIP FOR THIS ROLE. DO NOT APPLY FOR THIS ROLE IF YOU WILL NEED GM IMMIGRATION SPONSORSHIP (e.g., H-1B, TN, STEM OPT, etc.) NOW OR IN THE FUTURE
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