Process Engineer

2 weeks ago

Dalton, United States TechMer Inc USA Full time

Position RequirementsEducation/Experience: Bachelor's degree in Manufacturing/Engineering with 3-5 years of experience or more than 10 years of relevant experience in compounding and extrusion. Relevant experience includes knowledge and experience of the plastics compounding process both from a technical and profitability view.Authority: Reports to the Site Manager.1Manufacturing Cost Managementa. Ensures gross profit goals are achieved or exceeded on each product.b. Works with Production Manager to optimizes process (rates and change over) for each product.c. Maximizes profitability through reducing manufacturing cost and increasing efficiencies.d. Communicates with Sales regarding products that did not meet gross profit goals to look for solutions to bring in line with profitability metrics.e. Run trials to develop improved processing methods that increase velocity and or reduce manufacturing cost or RMC2Existing Product/ProcessImprovementa. Performs daily Pre and Post production review of all manufactured products to ensure we have stable processes.b. Reviews new formulas from Lab that are outside of the formulation guidelines to ensure they are manufacturable or recommend changes if they are not.c. Implements plans to minimize process problems through new equipment trials.d. Coordinates Trial efforts with Corporate Process Engineering Manager.e. Assists in the development of training of operators on new processes.f. Investigates product complaints and determines root cause and corrective action if it was process related.f. Implements methods to meet annual manufacturing targets/goals.3New Product Development Managementa. Plans and designs manufacturing processes within the organization's facilities.b. Facilitates trials to develop new products in the lab and in themanufacturing plant.c. Approves products to be run in production.d. Coordinates with Technical Service to optimize formulation guidelines based on our equipment and process capabilities that result in profitable processable formulasconducive to manufacturing.e. Plans and runs trials of new products and documents results and updates manufacturing guidelines based on findings.4Equipment Improvement Managementa. Determines the parts and tools needed to achieve manufacturing goals according to product specifications.b. Maintains current extrusion parts inventory and determines annual spare parts needs for corporate bid.c. Assists with annual assessment of wear on current equipment and determines what parts are needed to be replaced.d. Investigates equipment upgrades for process improvement and completes A3's and Capital Expense proposal as well as runs trials at vendors location .

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