Control Systems Engineer Workgroup Lead
4 weeks ago
JOB SUMMARY This is a Work Group Lead (WGL) position for a mid or senior level Instrumentation and Control systems (IandC) engineer. The WGL role is a central position within our organization, which is structured as a matrix.
Our WGLs serve as the key technical and client-facing leaders for a specific client(s) and engineering discipline. Overseeing a small team of two to a dozen IandC engineers and designers, the WGLs perform their work in tandem: one engineer and one designer, and report directly to the Control Systems Resource Manager (RM). They are also the single point of contact for a suite of projects under a particular program (a set of geographically organized clients), and thus coordinate directly with the Program Manager (PM). A strong WGL must be competent and function smoothly in both technical and personal/relationship realms. Strong emotional intelligence (EQ) is a key asset in this position. Our WGLs may also serve as project leaders for single-discipline or small-scale projects; and thus the position is a logical stepping stone to becoming a project leader.
The WGL position requires a blend of technical, personal, communication, and entrepreneurial skills. Technical expertise is helpful, but not required. Strong communication skills are imperative. Ability to build and maintain relationships with a variety of personalities, both within and outside our organization, is central to success in this position. A working knowledge and understanding of stage-gated industrial projects is also necessary. Lastly, a WGL must engage in grass-roots business development by building relationships directly with client counterparts, be responsible for the products and quality of a small team of controls and instrument engineers and designers, and manage and forecast the workload for his/her team. A successful candidate may desire either a technical career path or a path directed toward leadership and management.
RESPONSIBILITIES AND DUTIES
Provide technical instrument engineering for small to large capital and maintenance projects
Develop scope for projects in all project phases; provide input to project plans and deliverable lists
Review and provide input to project plans and schedules
Develop project PandIDs
Develop procurement specifications, documentation, and data sheets
Perform detailed vendor document reviews and incorporate into project design
Establish and review engineering budgets for all projects on your assigned program
Develop Total Installed Cost (TIC) estimate Material Take-Offs (MTO)
Work within an engineering budgets, forecast work, manage scope and budget for a suite of projects
Develop detailed specifications and construction packages
Write detailed construction scope of work documents
Perform Factory and Site Acceptance tests (FAT/SAT) on vendor equipment. Travel may be required.
Perform quality checks on ones own work and that of ones team
Adhere to Anvils Project Services Quality System (PSQS)
Perform work with guidance from RM and PM
Guide and direct design teams in development of construction work packages
Prioritize a suite of project work for oneself and a small team of 2-12; coordinate and balance concerns with project leaders, team members, the RM, and client counterparts.
Work with other technical resource groups and project management to meet the requirements of a given project
Develop and foster working relationships with vendor and client representatives
REQUIRED SKILLS AND ABILITIES - TECHNICAL
Read and develop Piping and Instrumentation Diagrams (PandIDs)
As-build control and instrument systems in the field, producing accurate markups of documents and drawings
Specify and size instrumentation in all applications of industrial control: flow, pressure, level, temperature
Able to recognize when unique solutions are needed for instrumentation and co trol items in difficult services
Specify and size control valves and regulators: self-contained, pneumatic, sliding stem and rotary
Understand and apply basic material and alloy considerations for instruments in various industrial processes
Specify and design infrastructure for industrial communication and control networks
Specify and design wiring, conduit, and cable tray methods for NEC-hazardous classified areas
Prepare detailed design of projects in compliance with governing codes, regulations, and client standards
Integrate control strategies and wiring with electrical motor controls related to motor starters, VFDs, electrical safety relays, electrical monitoring networks, etc.
Specify HMI, PLC, and DCS hardware and wiring.
Understand physical and soft I/O and point types, create I/O lists for project scope, and review loop drawings
Basic understanding of design considerations for control panel layout, wiring, BOM, etc.
Working knowledge of industrial equipment (pumps, vessels, heaters, flares, etc) and respective considerations for instrument design
REQUIRED SKILLS AND ABILITIES - OTHER
Familiar with and able to work within stage-gated project processes and requirements
Perform effectively in a team environment, both in-person and remotely
Strong communication and organizational skills: written, oral, in-person
Able to develop engineering and design budgets and schedules
Experience developing construction packages for small to medium projects ($1MM to $30MM TIC)
Attention to details: able to detect and provide solutions for drawing consistency, quality, and presentation errors in deliverables, and able to point out all of these in others work in a constructive manner.
Self-driven work ethic, including desire and capacity to encourage others and build a team
Able to identify areas of strengths and weaknesses in self and team members, ask for help when needed, and quickly learn new responsibilities
Able to build a team, mentor younger engineers, supervise senior engineers, and provide constructive criticism
Able to engage in confrontational or difficult situations with assertiveness, respect, and tact
Able to evaluate equipment in the field, including climbing ladders, flights of stairs, etc.
Able to travel to remote work sites on occasion
PREFERRED SKILLS AND ABILITIES
Basic working knowledge of INtools (SPI)
Specify and design Pressure Safety Valves
Some experience in front-end project development (FEL 1-2)
Working knowledge and basic understanding of Safety Instrumented Systems (SIS)
Working knowledge of PLC and DCS HMI design, point configuration, and control types
Basic DCS and/or PLC programming experience
Basic knowledge of specialty instrumentation and control for rotating equipment
Experience working on-site at an industrial facility in maintenance, reliability, or projects groups
Specify and size motor-operated valves (MOVs) and corresponding control schemes
Basic understanding of analyzers for various purposes, both in-situ and extractive
Interpret and design ladder logic, both for hardwired relay systems and software
Create test plans and perform Factory and Site Acceptance Tests; review and approve vendor FAT/SAT plans
Create high-level and detailed control design and configuration documents, such as Control Narratives, Cause and Effects diagrams, Logic diagrams, and block diagrams.
Understand and participate in Process Hazard Assessments (PHAs) and L
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