Process Engineer-Plastic Injection Molding

1 month ago

Oklahoma City, United States Antal International Full time

Job Description Title:

Process Engineer (Plastic Injection Molding)

Function:

Process Planning for Injection molding activity

Department:

Manufacturing Engineering

Location:

Dharwad

Grade/Designation:

Asst. Manager

Job Goal Process planning and PPAP of plastic injection molded components and associated processes such as welding. Feasibility study for changes in product/mold modification. Ensuring smooth running of molds, molding operation and other manufacturing operations related to molded components. Make each process capable. Validate & qualify each process. Increase production efficiency and Quality through improvements on line.

Responsibilities/Key Activities

Feasibility study for new components/assemblies as well as modification of existing components/assemblies requiring plastic injection process.

Set the process for injection molded parts.

Solving quality problems using root cause analysis during day to day activity.

Process validation, process audits and process capability studies.

Drive process improvements (Quality and productivity) for meeting world class quality and productivity.

Maintain quality system and documentation.

To solve quality related issue in QCM and BPR and action plan for the same.

Knowledge of JIG and FIXTURE design, Manufacturing and validation of is desirable.

Root cause identification and problem solving using problem solving tools such as 8D, DOE, SPC etc.

Benchmarking of manufacturing processes worldwide and implement necessary changes.

Expected to be quick learner of new areas as per business requirement.

Routine Activities Quality control issues discussion in QCM, Action plan for quality issues, Correction on sudden failure, SOP, SPEC Sheet updating, Problem solving, Parameters to measure if the employee is a performer or non performer.

Examples of KPIs SCOPE:

Implements activities that generally impact limited, lower risk components/processes of work of own unit/team.

DIRECTION:

He has to work completely independently. Review work of other process engineers one to one as well as in a group.

Knowledge Leadership Role In depth knowledge of various plastic material and their processing related to injection molding and other operations (finishing/printing/welding etc). In depth knowledge of various technologies used in Injection molding. In depth knowledge of Setting optimum molding Process through process design. In depth knowledge of plastic material and knowledge of material selection. Working knowledge of Mold design, mold construction, material selection for mold. Process validation and process audits and process capability studies, understanding of Cp, CpK, ppK. Should be capable of driving Process improvement (Quality and productivity) for meeting world class quality and productivity. PPAP documents - should able to create all documents required for PPAP completion. To solve quality related issue in QCM and BPR and action plan for the same. Should be fully conversant with problem solving tools such as 8D, DOE etc. Knowledge and experience of SPC. familiar with IATF quality system and documentation. In depth understanding of key documents (process documents i.e. PFD,FMEA,CP). Understand layouts, types of production flow, takt time, ct Time & motion study, information flow, line balancing, Understand value stream mapping Knowledge of Poka yoke and automation. Knowledge of sensors, HMI PLC etc.will be added advantage. Expected to be quick learner of new areas as per business requirement.

Assignment of Work Receives task instructions, Receives work, Give instruction, Create instructions (can be multiple or single).

Oversight Received Work is subjected to review. No close scrutiny should be required. Operates within the context of well defined procedures.

Functional Competencies/Skills Planning, Communication skill, Analytical skill, Problem solving skill, Leadership qualities and self starter, Team Work.

Experience 07 to 10

AGE 30 to 35

Qualification BE (BE Mechanical with plastic Moulding experience in automotive or engineering industry)

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