Welding Program Lead

4 weeks ago

Colorado Springs, United States Cogitic Corporation Full time

We are seeking a highly skilled welder with experience welding heat-resistant super alloys (HRSA) and other difficult to weld materials. This position is responsible for performing critical functions in a high mix, low volume manufacturing environment, supporting a company that plays a vital role in national defense.

The primary focus of this role will be managing welding projects and performing welding on complex assemblies using specialized techniques and rigid procedures to meet stringent quality requirements. The ideal candidate will also possess CWI certification, as well as knowledge of NAVSEA technical publications. Experience with NDT and robotic welding is a strong advantage.

Responsibilities/Objectives

  • PERFORMANCE: Execute defect free welding on mission critical alloys, while possessing the necessary knowledge base to be primary source for welding WPS and PQR development per Cogitic NAVSEA Tech Pub requirements.
  • TECHNOLOGY:
    Utilize various joining techniques including brazing, GTAW, GMAW and Hot Wire Tig (Tip Tig) to join Carbon, Stainless, Nickel and Copper alloys.
  • ORGANIZATION:
    Assist in the development and support of Cogitics growing welding program, establishing procedures and processes which exceed our customer requirements. This role will drive welding capabilities and processes, specification knowledge and compliance while establishing a plan to stand up internal CWI and in-house NDT capabilities.

What you will get to do

  • Join Carbon, Stainless, Nickel and Copper alloys to fabricate high-quality components according to specifications- including weld repair of castings and cladding / hardfacing of dissimilar metals.
  • Utilize specialized welding techniques to ensure the integrity and quality of welded joints.
  • Interpret NAVSEA (Naval Sea Systems Command) technical publications and adhere to relevant regulations and guidelines.
  • Collaborate with engineering teams to understand welding requirements and specifications.
  • Operate and maintain welding equipment and tools, ensuring safety and efficiency.
  • Troubleshoot welding issues and implement corrective actions as needed.
  • Maintain accurate records of welding procedures, inspections, and test results.
  • Stay updated on industry trends, advancements, and best practices related to welding and super alloys.
  • Set-up and operation of GTAW/GMAW, Tip Tig welding machines and equipment
  • Maintenance and improvement of welder workmanship training
  • Maintenance of welding records (logs, training records, etc.)
  • Maintenance of welding equipment and support tools (e.g., color-coded toolboxes, consumables, etc.)
  • Management of recurring external welding program customer audits
  • This position offers the opportunity to work in a dynamic environment where precision, expertise, and innovation are valued. If you are a skilled Welder looking to advance your career in a challenging and rewarding field, we encourage you to apply.

Results

  • Develop capabilities to perform as subject matter expert for development of internal WPS and PQR requirements.
  • Develop competent knowledge base of all applicable NAVSEA Tech Pub code requirements.
  • Possess or achieve CWI certification.
  • Ownership, compliance, and expansion of internal Welder Workmanship Training
  • Execution of defect free welding on mission critical alloys.
  • Work product results in conforming parts that meet the schedule goals.
  • Gain expert level proficiency in ProShop ERP software.
  • Assigned tasks are completed on time or early.
  • All operational data (time estimates and actuals, work orders, instructions, and process development) responsible for is entered, stored, maintained, and updated in ERP.
  • Effective collaboration and communication are demonstrated through daily interactions and task execution.

Functional Competencies

  • Demonstrate Cogitic core values every day. (Performance, Courage, Development, Initiative & Character)
  • Ability to consistently handle and follow through with multiple assignments and meet deadlines.
  • Maintain a positive attitude when priorities shift to meet the needs of the customer.
  • Must be coachable with a desire to learn and grow with the company to advance experience.
  • Proficiency in various welding techniques, including GTAW welding.
  • Proficiency in brazing copper alloy materials
  • In-depth knowledge of NAVSEA technical publications and standards.
  • Preferred experience or familiarity with robotic welding systems and programming.
  • Strong attention to detail and quality standards.
  • Ability to interpret engineering drawings, blueprints, and welding symbols.
  • Excellent problem-solving skills and mechanical aptitude.
  • Effective communication and teamwork abilities.
  • Commitment to safety protocols and best practices in welding operations.

Organizational Relationships

The Welding Engineer reports to the Manufacturing Manager and has support responsibilities to Manufacturing, Supply Chain, Mission Assurance and Quality.

Qualifications and Experience

  • 5+ years hands-on welding experience, preferably with a strong emphasis specializing in carbon/stainless steel/copper alloys.
  • CWI (Certified Welding Inspector) certification preferred.
  • 1-2 years hands-on experience with operation of robotic welding a plus.
  • 2+ years hands-on experience with NDT techniques (ASNT Level II strongly preferred) (relevant specialties include VT, PT, MT, RT, and UT)
  • Familiarity with ERP, Microsoft Office and other technical software systems required.
  • US citizen - required.
  • Ability to pass a background check and hold a security clearance required.

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