Sr Process Engineer

4 weeks ago


Holly Springs, United States FUJIFILM Corporation Full time

Overview:

Follow Your Genki to North America's largest, state-of-the-art Life Science Manufacturing Facility & CDMO

The work we do at FDB has never been more importantand we are looking for talented candidates to join us. We are growing our locations, our capabilities, and our teams, and looking for passionate, mission-driven people like you who want to make a real difference in peoples lives. Join FDB and help manufacture the next vaccine, cure, or gene therapy in partnership with some of the most innovative biopharma companies across the globe. We are proud to cultivate a culture that will fuel your passion, energy and drive - what we call Genki.

Join us

We are growing our locations and are investing more than $2 billion into establishing a new large-scale manufacturing site for biopharmaceuticals in the United States to accelerate the growth of our Bio CDMO (Contract and Development Manufacturing Organization) business. This will be the largest end-to-end cell culture CDMO provider in North America.

The new site will offer end-to-end solutionsto our customers looking to manufacture biopharmaceuticals in the US. In addition to drug substance manufacture, it will also provide automated fill-finish and assembly, packaging, and labeling services. The new state-of-the-art facility is located in Holly Springs, North Carolina, United States.

External US:

About the Role

This position reports to the Director of Process Engineering in support of the Process Equipment team. This position will support the Aura project, a greenfield expansion construction project in Holly Springs, NC. The initial assignment is to assume the Responsible Engineer role for the Buffer Hold unit operation.

As the site moves into commercial operations circa 2027, this position is planned to continue as a Sr Process Engineering role supporting commercial operations, technology transfers, and small capital projects related to the same unit operations. Additional details regarding job responsibilities are below.

Major Accountabilities

Serves as point of contact to the Engineering, Procurement, Construction Management (EPCM) provider for high complexity equipment packages
Ensures on time delivery and quality from Fujifilm and EPC provider for high complexity equipment packages
Develops and aligns high complexity plans and provides mitigations, as needed
Reviews piping and instrumentation diagrams (P&IDs) and other process design documents
Provides direction to detailed design activities in partnership with the EPCM provider
Writes User Requirement Specifications (URSs)
Supports Factory Assessment Tests (FATs), Commissioning, Qualification and Validation (CQV), and start-up activities
Serves as on-call support for process equipment
Reviews, redlines, and approves P&IDs and other technical documents, as the technical authority
Leads system impact assessments and quality risk assessments for process equipment
Performs technology transfer (TT) activities related to process equipment
Supports execution of Good Manufacturing Practices (GMP) runs
Provides technical support for root cause analysis (RCA) and process deviation investigations
Leads deviation and corrective and preventive action (CAPA) closures
Makes decisions regarding technical risk assessments for new manufacturing equipment
Provides on-floor manufacturing support for equipment issues
Provides process equipment training and consultation on topics within assigned area
Identifies continuous improvement projects within unit operations, in partnership with Manufacturing when applicable, to improve
manufacturability, reliability, yield, and cost
Supports supplier technical evaluations, risk assessments, and equipment evaluation and qualification
Conducts training and presents information to team or other stakeholders
Cross-trains on unit operations to assist team with achieving deliverables
Collaborates with other departments, such as Quality, Manufacturing, Process Science, Maintenance, and Automation
Other duties, as assigned

Basic Requirements

Bachelors degree in Chemical or Biotechnology Engineering, or another related field with 8 years of Engineering or other relevant technical experience; or
Masters degree in Chemical or Biotechnology Engineering with 6 years of Engineering or other relevant technical experience
Experience in Life Science or other regulated industry
Experience with Engineering drawings and Quality Systems (e.g., deviation management, change control, CAPA, document management system)

Proficient experience in multiple unit operations within the assigned plant section

Preferred Requirements

Prior experience working in a cGMP environment or other highly regulated industry
Experience with large scale mammalian cell culture processes, ? 2000L
Large scale capital project experience, > $500M USD

FDBN is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, protected veteran status, sexual orientation, gender identify or any other protected class. If an accommodation to the application process is needed, please email FDBN_PNC@fujifilm.com.

To all agencies: Please, no phone calls or emails to any employee of FUJIFILM about this requisition. All resumes submitted by search firms/employment agencies to any employee at FUJIFILM via-email, the internet or in any form and/or method will be deemed the sole property of FUJIFILM, unless such search firms/employment agencies were engaged by FUJIFILM for this requisition and a valid agreement with FUJIFILM is in place. In the event a candidate who was submitted outside of the FUJIFILM agency engagement process is hired, no fee or payment of any kind will be paid.

PHYSICAL REQUIREMENTS
May work in Mechanical/Production spaces that may require hearing protection and enrollment in a hearing conservation program.
Ability to discern audible cues


WORKING ENVIRONMENT
PHYSICAL DEMANDS
Ability to ascend or descend ladders, scaffolding, ramps, etc.
Ability to stand for prolonged periods of time up to 120 minutes
Ability to sit for prolonged periods of time up to 240 minutes
Ability to conduct activities using repetitive motions that include wrists, hands and/or fingers.
Ability to operate machinery and/or power tools.
Ability to conduct work that includes moving objects up to 33 pounds.
Ability to bend, push or pull, reach to retrieve materials from 18 to 60 in height, and use twisting motions.


ENVIRONMENTAL CONDITIONS
Will work in warm/cold environments in the 60 - 90 Range
Will work in outdoor elements such as precipitation and wind.
Will work in small and/or enclosed spaces.
Will work in heights greater than 4 feet.


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