Senior Controls Engineer

3 weeks ago


Phoenix, United States DSJ Global Full time

Job Overview: As a Senior Project Controls Engineer with proficiency in PLC programming, HMI (Human-Machine Interface), VFD (Variable Frequency Drive), and DCS (Distributed Control System), you will play a critical role in the design, implementation, and maintenance of control systems for our projects. Leveraging your technical expertise and project management skills, you will oversee the development of control strategies, programming of automation systems, and integration of control components to ensure the successful execution of projects.

Key Responsibilities: Control System Design and Development:

Collaborate with project teams to design and develop control systems tailored to project requirements. Utilize your expertise in PLC programming, HMI design, VFD configuration, and DCS integration to create robust and efficient control solutions. PLC Programming:

Develop PLC programs using industry-standard programming languages (such as ladder logic, structured text, or function block diagram) to control machinery, processes, and equipment. Ensure adherence to programming standards, best practices, and safety protocols. HMI Design and Configuration:

Design intuitive and user-friendly HMI interfaces to visualize process data, control equipment, and interact with the control system. Configure HMI software and graphics to provide operators with real-time insights and facilitate efficient decision-making. VFD Configuration:

Configure Variable Frequency Drives (VFDs) to control the speed and torque of motors in accordance with process requirements. Optimize VFD settings for energy efficiency, performance, and reliability, considering factors such as load variations and operating conditions. System Testing and Commissioning:

Conduct comprehensive testing and commissioning of control systems to verify functionality, identify defects, and ensure compliance with specifications. Collaborate with stakeholders to address any issues and optimize system performance prior to deployment. Documentation and Training:

Prepare detailed documentation including system specifications, wiring diagrams, user manuals, and operating procedures. Provide training and support to operators and maintenance personnel to ensure proper operation and maintenance of control systems.

Qualifications: Bachelor's degree in Electrical Engineering, Control Systems Engineering, or related field; Master's degree preferred. 4+ years of experience in project controls engineering, with a focus on PLC programming, HMI design, VFD configuration, and DCS integration. Proficiency in programming PLCs (e.g., Siemens, Allen-Bradley, Schneider Electric), designing HMIs (e.g., Wonderware, FactoryTalk, Ignition), configuring VFDs, and integrating DCS systems. Strong understanding of control system fundamentals, instrumentation, and industrial automation technologies. Excellent problem-solving skills with the ability to troubleshoot complex control issues and optimize system performance. Effective communication and interpersonal skills, with the ability to collaborate with cross-functional teams and stakeholders. Project Management Professional (PMP) or Certified Automation Professional (CAP) certification is a plus.

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